IAC logo
IAC Assessment: WM0013
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WM0013
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 2012
Principal Product Sockets,pliers, extensions
NAICS 332216 - Saw Blade and Handtool Manufacturing
SIC 3423 - Hand And Edge Tools, Nec
Sales $50,000,000-$100,000,000
# of Employees 311
Plant Area (Sq.Ft.) 118,000
Annual Production 26,827,526 Pieces
Production Hrs. Annual 7,200
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $674,395 11,672,049 kWh $0.06
Electricity Demand $236,619 21,744 kW-months/year $10.88
Electricity Fees $77,438 - $ -
Natural Gas $284,499 34,795 MMBtu $8.18
TOTAL ENERGY COSTS $1,365,794
RECOMMENDED SAVINGS* $79,059 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $41,950
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz)
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal
01: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$31,970
Cost:
$25,000
$20,283 350,918 $11,687 1,074 - - - - - - $20,283
350,918
kWh
$11,687
1,074
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
02: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$8,084
Cost:
$360
$8,084 139,854 - - - - - - - - $8,084
139,854
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
03: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$327
Cost:
$1,480
- - - - $327 40 - - - - -
-
kWh
-
-
kW-months/year
$327
40
MMBtu
-
-
Tgal
-
-
gal
04: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$294
Cost:
$368
- - - - $294 36 - - - - -
-
kWh
-
-
kW-months/year
$294
36
MMBtu
-
-
Tgal
-
-
gal
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,980
Cost:
$1,125
$7,597 131,436 $2,383 219 - - - - - - $7,597
131,436
kWh
$2,383
219
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
06: 3.4153 USE COUNTER CURRENT RINSING TO REDUCE WASTE WATER Savings:
$28,404
Cost:
$14,713
- - - - - - $17,042 5,680,800 $11,362 5,680,800 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$17,042
5,680,800
Tgal
$11,362
5,680,800
gal
TOTAL RECOMMENDED Savings:
$79,059
Cost:
$43,046
$35,964 622,208 $14,070 1,293 $621 76 $17,042 5,680,800 $11,362 5,680,800 $35,964
622,208
kWh
$14,070
1,293
kW-months/year
$621
76
MMBtu
$17,042
5,680,800
Tgal
$11,362
5,680,800
gal
TOTAL IMPLEMENTED Savings:
$41,950
Cost:
$26,125
$27,880 482,354 $14,070 1,293 - - - - - - $27,880
482,354
kWh
$14,070
1,293
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
gal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ gal
Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz) Electricity Usage Electricity Demand Natural Gas Water Disposal Other Liquid (non-haz)