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IAC Assessment: WM0035
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IAC Assessment: WM0035
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2013
Principal Product Animal Milk Replacer
NAICS 311119 - Other Animal Food Manufacturing
SIC 2048 - Prepared Feeds, Nec
Sales $50,000,000-$100,000,000
# of Employees 61
Plant Area (Sq.Ft.) 57,000
Annual Production 29,000 Tons
Production Hrs. Annual 6,120
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $98,763 1,871,698 kWh $0.05
Electricity Demand $37,165 4,261 kW-months/year $8.72
Electricity Fees $9,265 - $ -
Natural Gas $95,176 17,379 MMBtu $5.48
TOTAL ENERGY COSTS $318,142
RECOMMENDED SAVINGS* $31,298 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $29,382
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$17,932
Cost:
$1,000
$17,932 339,629 - - - - $17,932
339,629
kWh
-
-
kW-months/year
-
-
MMBtu
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$771
Cost:
-
$579 10,957 $192 22 - - $579
10,957
kWh
$192
22
kW-months/year
-
-
MMBtu
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$7,478
Cost:
$1,500
- - - - $7,478 1,366 -
-
kWh
-
-
kW-months/year
$7,478
1,366
MMBtu
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,425
Cost:
$2,270
- - - - $1,425 260 -
-
kWh
-
-
kW-months/year
$1,425
260
MMBtu
05: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,145
Cost:
$200
- - - - $1,145 209 -
-
kWh
-
-
kW-months/year
$1,145
209
MMBtu
06: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$1,953
Cost:
-
$1,953 36,985 - - - - $1,953
36,985
kWh
-
-
kW-months/year
-
-
MMBtu
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$594
Cost:
-
$594 11,257 - - - - $594
11,257
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$31,298
Cost:
$4,970
$21,058 398,828 $192 22 $10,048 1,835 $21,058
398,828
kWh
$192
22
kW-months/year
$10,048
1,835
MMBtu
TOTAL IMPLEMENTED Savings:
$29,382
Cost:
$4,770
$20,479 387,871 - - $8,903 1,626 $20,479
387,871
kWh
-
-
kW-months/year
$8,903
1,626
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas