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IAC Assessment: WM0040
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IAC Assessment: WM0040
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2014
Principal Product Fiberglass Tubing
NAICS 326130 - Laminated Plastics Plate, Sheet (except Packaging), and Shape Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 54
Plant Area (Sq.Ft.) 80,000
Annual Production 50,000 Pieces
Production Hrs. Annual 4,950
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $132,422 1,921,419 kWh $0.07
Electricity Demand $75,330 5,960 kW-months/year $12.64
Electricity Fees $13,670 - $ -
Natural Gas $28,269 4,339 MMBtu $6.52
TOTAL ENERGY COSTS $316,575
RECOMMENDED SAVINGS* $46,987 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $8,503
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)
$ kWh $ kW-months/year $ MMBtu $ lb
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,035
Cost:
$343
$700 10,152 $335 27 - - - - $700
10,152
kWh
$335
27
kW-months/year
-
-
MMBtu
-
-
lb
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$484
Cost:
-
$328 4,749 $156 12 - - - - $328
4,749
kWh
$156
12
kW-months/year
-
-
MMBtu
-
-
lb
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,884
Cost:
$2,300
$2,884 41,847 - - - - - - $2,884
41,847
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$116
Cost:
$240
$116 1,688 - - - - - - $116
1,688
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$12,733
Cost:
$9,000
$7,444 108,005 $5,289 419 - - - - $7,444
108,005
kWh
$5,289
419
kW-months/year
-
-
MMBtu
-
-
lb
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$12,389
Cost:
$850
$12,389 179,761 - - - - - - $12,389
179,761
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$8,503
Cost:
-
$8,503 123,379 - - - - - - $8,503
123,379
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
08: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$1,492
Cost:
$5,970
- - - - $1,492 229 - - -
-
kWh
-
-
kW-months/year
$1,492
229
MMBtu
-
-
lb
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,043
Cost:
$610
- - - - $1,043 158 - - -
-
kWh
-
-
kW-months/year
$1,043
158
MMBtu
-
-
lb
10: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$4,931
Cost:
$5,000
- - - - - - $4,931 26,504 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,931
26,504
lb
11: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,377
Cost:
-
- - - - - - $1,377 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,377
-
lb
TOTAL RECOMMENDED Savings:
$46,987
Cost:
$24,313
$32,364 469,581 $5,780 457 $2,535 387 $6,308 26,504 $32,364
469,581
kWh
$5,780
457
kW-months/year
$2,535
387
MMBtu
$6,308
26,504
lb
TOTAL IMPLEMENTED Savings:
$8,503
Cost:
-
$8,503 123,379 - - - - - - $8,503
123,379
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz)