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IAC Assessment: WM0045
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IAC Assessment: WM0045
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2014
Principal Product cookware
NAICS 335210 - Small Electrical Appliance Manufacturing
SIC 3634 - Electric Housewares And Fans
Sales $10,000,000-$50,000,000
# of Employees 60
Plant Area (Sq.Ft.) 145,000
Annual Production 1,599,930 Pounds
Production Hrs. Annual 2,080
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $50,467 811,700 kWh $0.06
Electricity Demand $30,419 4,056 kW-months/year $7.50
Electricity Fees $6,557 - $ -
Natural Gas $57,056 9,503 MMBtu $6.00
TOTAL ENERGY COSTS $187,844
RECOMMENDED SAVINGS* $20,487 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $4,485
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Increase in Production
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ %
01: 3.5131 RECYCLE WHITE WATER Savings:
$6,827
Cost:
$13,958
- - - - - - $4,016 574 $2,811 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$4,016
574
Tgal
$2,811
-
Tgal
-
-
%
02: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$2,114
Cost:
$2,500
$1,299 18,827 $815 109 - - - - - - - - $1,299
18,827
kWh
$815
109
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
%
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,701
Cost:
-
$1,660 24,051 $1,041 139 - - - - - - - - $1,660
24,051
kWh
$1,041
139
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
%
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,111
Cost:
$2,030
- - - - $1,111 185 - - - - - - -
-
kWh
-
-
kW-months/year
$1,111
185
MMBtu
-
-
Tgal
-
-
Tgal
-
-
%
05: 2.7491 INSULATE GLAZING, WALLS, CEILINGS, AND ROOFS Savings:
$1,440
Cost:
$940
- - - - $1,440 240 - - - - - - -
-
kWh
-
-
kW-months/year
$1,440
240
MMBtu
-
-
Tgal
-
-
Tgal
-
-
%
06: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$4,160
Cost:
$350
- - - - - - - - - - $4,160 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$4,160
-
%
07: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$478
Cost:
$280
$302 4,077 $176 24 - - - - - - - - $302
4,077
kWh
$176
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
%
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$313
Cost:
$630
$61 884 $252 34 - - - - - - - - $61
884
kWh
$252
34
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
%
09: 2.2514 COVER OPEN TANKS Savings:
$51
Cost:
-
- - - - $51 9 - - - - - - -
-
kWh
-
-
kW-months/year
$51
9
MMBtu
-
-
Tgal
-
-
Tgal
-
-
%
10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$38
Cost:
$100
- - - - $38 6 - - - - - - -
-
kWh
-
-
kW-months/year
$38
6
MMBtu
-
-
Tgal
-
-
Tgal
-
-
%
11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,255
Cost:
$1,220
$1,255 18,195 - - - - - - - - - - $1,255
18,195
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
%
TOTAL RECOMMENDED Savings:
$20,487
Cost:
$22,008
$4,577 66,034 $2,284 305 $2,640 440 $4,016 574 $2,811 - $4,160 - $4,577
66,034
kWh
$2,284
305
kW-months/year
$2,640
440
MMBtu
$4,016
574
Tgal
$2,811
-
Tgal
$4,160
-
%
TOTAL IMPLEMENTED Savings:
$4,485
Cost:
$1,500
$3,217 46,323 $1,217 162 $51 9 - - - - - - $3,217
46,323
kWh
$1,217
162
kW-months/year
$51
9
MMBtu
-
-
Tgal
-
-
Tgal
-
-
%
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ %
Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Increase in Production Electricity Usage Electricity Demand Natural Gas Water Disposal Water Consumption Increase in Production