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IAC Assessment: WM0052
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IAC Assessment: WM0052
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Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2014
Principal Product Aluminum Diecasting
NAICS 331523 - Nonferrous Metal Die-Casting Foundries
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 145
Plant Area (Sq.Ft.) 65,000
Annual Production 3,500 Tons
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $570,935 8,191,800 kWh $0.07
Electricity Demand $228,884 17,100 kW-months/year $13.39
Electricity Fees $(-25,701) - $ -
Natural Gas $348,239 51,821 MMBtu $6.72
TOTAL ENERGY COSTS $1,146,357
RECOMMENDED SAVINGS* $195,305 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $7,855
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal One-time Revenue or Avoided Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$71,098
Cost:
$51,000
- - - - $71,098 10,580 - - - - -
-
kWh
-
-
kW-months/year
$71,098
10,580
MMBtu
-
-
Tgal
-
-
$
02: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$55,730
Cost:
-
- - - - $55,730 8,293 - - - - -
-
kWh
-
-
kW-months/year
$55,730
8,293
MMBtu
-
-
Tgal
-
-
$
03: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$44,848
Cost:
$200,000
- - - - - - - - $44,848 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$44,848
-
$
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$7,464
Cost:
$602
$7,464 107,092 - - - - - - - - $7,464
107,092
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$6,689
Cost:
$608
$5,115 73,382 $1,574 118 - - - - - - $5,115
73,382
kWh
$1,574
118
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$6,489
Cost:
$9,750
$6,489 70,862 - - - - - - - - $6,489
70,862
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,595
Cost:
$2,500
$2,285 32,815 - - - - $310 36 - - $2,285
32,815
kWh
-
-
kW-months/year
-
-
MMBtu
$310
36
Tgal
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$391
Cost:
$375
$391 5,616 - - - - - - - - $391
5,616
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$195,305
Cost:
$264,835
$21,744 289,767 $1,574 118 $126,828 18,873 $310 36 $44,848 - $21,744
289,767
kWh
$1,574
118
kW-months/year
$126,828
18,873
MMBtu
$310
36
Tgal
$44,848
-
$
TOTAL IMPLEMENTED Savings:
$7,855
Cost:
$977
$7,855 112,708 - - - - - - - - $7,855
112,708
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal One-time Revenue or Avoided Cost Electricity Usage Electricity Demand Natural Gas Water Disposal One-time Revenue or Avoided Cost