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IAC Assessment: WM0061
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IAC Assessment: WM0061
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2015
Principal Product Metal Febrication
NAICS 332420 - Metal Tank (Heavy Gauge) Manufacturing
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 300,000
Annual Production 8,000 Tons
Production Hrs. Annual 4,420
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $440,707 7,383,040 kWh $0.06
Electricity Demand $155,147 18,558 kW-months/year $8.36
Electricity Fees $21,207 - $ -
Natural Gas $259,658 40,585 MMBtu $6.40
TOTAL ENERGY COSTS $906,202
RECOMMENDED SAVINGS* $351,883 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $14,130
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$6,292
Cost:
$3,164
- - - - $6,292 983 - - - - -
-
kWh
-
-
kW-months/year
$6,292
983
MMBtu
-
-
Tgal
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$400
Cost:
$518
- - - - $400 63 - - - - -
-
kWh
-
-
kW-months/year
$400
63
MMBtu
-
-
Tgal
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$27,854
Cost:
$51,600
$20,279 339,746 $7,574 906 - - - - - - $20,279
339,746
kWh
$7,574
906
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,688
Cost:
$5,526
$5,598 93,783 $2,090 250 - - - - - - $5,598
93,783
kWh
$2,090
250
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,426
Cost:
$1,849
$3,848 64,470 $578 69 - - - - - - $3,848
64,470
kWh
$578
69
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
06: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,017
Cost:
$1,155
$1,522 25,501 $495 59 - - - - - - $1,522
25,501
kWh
$495
59
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
07: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$721
Cost:
$2,000
$578 9,691 $142 17 - - - - - - $578
9,691
kWh
$142
17
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$5,308
Cost:
$23,529
$5,308 88,922 - - - - - - - - $5,308
88,922
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
09: 3.4145 USE MAGNETIC TECHNOLOGY TO TREAT WATER Savings:
$1,996
Cost:
$4,600
- - - - $1,996 312 - - - - -
-
kWh
-
-
kW-months/year
$1,996
312
MMBtu
-
-
Tgal
-
-
$
10: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$658
Cost:
$750
- - - - - - $658 119 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$658
119
Tgal
-
-
$
11: 4.446 AUTOMATE FINISHING PROCESS Savings:
$294,525
Cost:
$175,000
- - - - - - - - $294,525 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$294,525
-
$
TOTAL RECOMMENDED Savings:
$351,883
Cost:
$269,691
$37,134 622,113 $10,878 1,301 $8,688 1,358 $658 119 $294,525 - $37,134
622,113
kWh
$10,878
1,301
kW-months/year
$8,688
1,358
MMBtu
$658
119
Tgal
$294,525
-
$
TOTAL IMPLEMENTED Savings:
$14,130
Cost:
$8,530
$10,968 183,753 $3,162 378 - - - - - - $10,968
183,753
kWh
$3,162
378
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes