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IAC Assessment: WM0075
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IAC Assessment: WM0075
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2015
Principal Product Printed Inserts/Envelopes
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 300,000
Annual Production 4,802,877,025 Pieces
Production Hrs. Annual 8,568
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,278,738 20,705,733 kWh $0.06
Electricity Demand $483,954 37,630 kW-months/year $12.86
Natural Gas $524,267 80,718 MMBtu $6.50
TOTAL ENERGY COSTS $2,286,959
RECOMMENDED SAVINGS* $481,484 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $270
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.5121 REDESIGN FLOW TO MINIMIZE MASS TRANSFER LENGTH Savings:
$331,900
Cost:
$300,000
$234,286 3,793,482 $97,615 7,590 - - $234,286
3,793,482
kWh
$97,615
7,590
kW-months/year
-
-
MMBtu
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$68,035
Cost:
$93,132
- - - - $68,035 10,467 -
-
kWh
-
-
kW-months/year
$68,035
10,467
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$52,881
Cost:
$34,000
- - - - $52,881 8,136 -
-
kWh
-
-
kW-months/year
$52,881
8,136
MMBtu
04: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,819
Cost:
$46,125
$9,933 160,216 $2,886 224 - - $9,933
160,216
kWh
$2,886
224
kW-months/year
-
-
MMBtu
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$6,025
Cost:
$1,280
$4,524 72,964 $1,501 117 - - $4,524
72,964
kWh
$1,501
117
kW-months/year
-
-
MMBtu
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$5,069
Cost:
$852
$3,925 63,549 $1,144 89 - - $3,925
63,549
kWh
$1,144
89
kW-months/year
-
-
MMBtu
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$1,880
Cost:
$330
$1,464 23,704 $416 32 - - $1,464
23,704
kWh
$416
32
kW-months/year
-
-
MMBtu
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,454
Cost:
$1,014
- - - - $2,454 378 -
-
kWh
-
-
kW-months/year
$2,454
378
MMBtu
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$270
Cost:
$495
$191 3,093 $79 6 - - $191
3,093
kWh
$79
6
kW-months/year
-
-
MMBtu
10: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$151
Cost:
$298
$117 1,898 $34 3 - - $117
1,898
kWh
$34
3
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$481,484
Cost:
$477,526
$254,440 4,118,906 $103,674 8,061 $123,370 18,980 $254,440
4,118,906
kWh
$103,674
8,061
kW-months/year
$123,370
18,980
MMBtu
TOTAL IMPLEMENTED Savings:
$270
Cost:
$495
$191 3,093 $79 6 - - $191
3,093
kWh
$79
6
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas