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IAC Assessment: WM0080
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IAC Assessment: WM0080
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2016
Principal Product Drain tile, custom blow molding
NAICS 326122 - Plastics Pipe and Pipe Fitting Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 25
Plant Area (Sq.Ft.) 50,000
Annual Production 2,000,000 Pieces
Production Hrs. Annual 6,500
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $165,351 2,782,789 kWh $0.06
Electricity Demand $51,253 7,192 kW-months/year $7.13
Electricity Fees $32,053 - $ -
Natural Gas $10,392 1,391 MMBtu $7.47
TOTAL ENERGY COSTS $262,309
RECOMMENDED SAVINGS* $21,163 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,723
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$4,146
Cost:
$4,500
$3,366 56,642 $780 110 - - $3,366
56,642
kWh
$780
110
kW-months/year
-
-
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,385
Cost:
$1,225
$3,385 56,977 - - - - $3,385
56,977
kWh
-
-
kW-months/year
-
-
MMBtu
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$3,352
Cost:
$1,507
$2,483 41,785 $869 122 - - $2,483
41,785
kWh
$869
122
kW-months/year
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,109
Cost:
$780
$2,524 42,481 $585 82 - - $2,524
42,481
kWh
$585
82
kW-months/year
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,338
Cost:
-
$1,953 32,872 $385 54 - - $1,953
32,872
kWh
$385
54
kW-months/year
-
-
MMBtu
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,275
Cost:
$1,589
$1,840 30,968 $435 61 - - $1,840
30,968
kWh
$435
61
kW-months/year
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,246
Cost:
$1,600
$2,246 37,791 - - - - $2,246
37,791
kWh
-
-
kW-months/year
-
-
MMBtu
08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$312
Cost:
$122
- - - - $312 42 -
-
kWh
-
-
kW-months/year
$312
42
MMBtu
TOTAL RECOMMENDED Savings:
$21,163
Cost:
$11,323
$17,797 299,516 $3,054 429 $312 42 $17,797
299,516
kWh
$3,054
429
kW-months/year
$312
42
MMBtu
TOTAL IMPLEMENTED Savings:
$5,723
Cost:
$1,225
$5,338 89,849 $385 54 - - $5,338
89,849
kWh
$385
54
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas