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IAC Assessment: WM0081
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IAC Assessment: WM0081
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2016
Principal Product Aluminum Casting
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3363 - Aluminum Die-castings
Sales $10,000,000-$50,000,000
# of Employees 243
Plant Area (Sq.Ft.) 220,000
Annual Production 3,500,000 Pounds
Production Hrs. Annual 6,600
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $281,691 6,106,566 kWh $0.05
Electricity Demand $114,704 14,338 kW-months/year $8.00
Electricity Fees $28,238 - $ -
Natural Gas $636,518 124,296 MMBtu $5.12
TOTAL ENERGY COSTS $1,078,792
RECOMMENDED SAVINGS* $230,977 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $12,362
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal
$ kWh $ kW-months/year $ MMBtu $ Tgal
01: 2.6127 MAINTAIN AIR FILTERS BY CLEANING OR REPLACEMENT Savings:
$108,824
Cost:
$71,331
- - - - $108,824 21,255 - - -
-
kWh
-
-
kW-months/year
$108,824
21,255
MMBtu
-
-
Tgal
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$41,066
Cost:
$7,400
- - - - $41,066 8,021 - - -
-
kWh
-
-
kW-months/year
$41,066
8,021
MMBtu
-
-
Tgal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$48,136
Cost:
$20,000
- - - - $48,136 9,402 - - -
-
kWh
-
-
kW-months/year
$48,136
9,402
MMBtu
-
-
Tgal
04: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$8,666
Cost:
$4,583
$8,666 187,853 - - - - - - $8,666
187,853
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
05: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$8,381
Cost:
$1,000
$8,381 223,800 - - - - - - $8,381
223,800
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
06: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$6,837
Cost:
$2,625
- - - - - - $6,837 6,599 -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$6,837
6,599
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,636
Cost:
$7,160
- - - - $4,636 905 - - -
-
kWh
-
-
kW-months/year
$4,636
905
MMBtu
-
-
Tgal
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,981
Cost:
$2,000
$3,101 67,238 $880 110 - - - - $3,101
67,238
kWh
$880
110
kW-months/year
-
-
MMBtu
-
-
Tgal
09: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$450
Cost:
$180
$450 9,768 - - - - - - $450
9,768
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
TOTAL RECOMMENDED Savings:
$230,977
Cost:
$116,279
$20,598 488,659 $880 110 $202,662 39,583 $6,837 6,599 $20,598
488,659
kWh
$880
110
kW-months/year
$202,662
39,583
MMBtu
$6,837
6,599
Tgal
TOTAL IMPLEMENTED Savings:
$12,362
Cost:
$3,000
$11,482 291,038 $880 110 - - - - $11,482
291,038
kWh
$880
110
kW-months/year
-
-
MMBtu
-
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal
Electricity Usage Electricity Demand Natural Gas Water Disposal Electricity Usage Electricity Demand Natural Gas Water Disposal