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IAC Assessment: WM0139
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IAC Assessment: WM0139
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2019
Principal Product Cookware
NAICS 332215 - Metal Kitchen Cookware, Utensil, Cutlery, and Flatware (except Precious) Manufacturing
SIC 3365 - Aluminum Foundries
Sales $50,000,000-$100,000,000
# of Employees 160
Plant Area (Sq.Ft.) 550,000
Annual Production 650,000 Units
Production Hrs. Annual 7,200
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $530,399 8,242,437 kWh $0.06
Electricity Demand $425,209 31,453 kW-months/year $13.52
Electricity Fees $16,683 - $ -
Natural Gas $254,035 51,745 MMBtu $4.91
TOTAL ENERGY COSTS $1,226,326
RECOMMENDED SAVINGS* $80,008 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $1,399
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$19,133
Cost:
$12,100
- - - - $19,133 3,898 -
-
kWh
-
-
kW-months/year
$19,133
3,898
MMBtu
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$16,210
Cost:
$23,025
- - - - $16,210 3,302 -
-
kWh
-
-
kW-months/year
$16,210
3,302
MMBtu
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,947
Cost:
$20,250
$9,337 147,090 $3,610 267 - - $9,337
147,090
kWh
$3,610
267
kW-months/year
-
-
MMBtu
04: 2.2531 RE-SIZE CHARGING OPENINGS OR ADD MOVABLE COVER OR DOOR Savings:
$11,403
Cost:
$2,900
- - - - $11,403 2,323 -
-
kWh
-
-
kW-months/year
$11,403
2,323
MMBtu
05: 2.2622 REPLACE EXISTING CHILLER WITH HIGH EFFICIENCY MODEL Savings:
$11,010
Cost:
$44,400
$8,130 128,092 $2,880 213 - - $8,130
128,092
kWh
$2,880
213
kW-months/year
-
-
MMBtu
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,513
Cost:
$10,050
$2,592 40,838 $921 68 - - $2,592
40,838
kWh
$921
68
kW-months/year
-
-
MMBtu
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$3,014
Cost:
$4,600
$2,225 35,047 $790 58 - - $2,225
35,047
kWh
$790
58
kW-months/year
-
-
MMBtu
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,399
Cost:
$2,250
$972 15,304 $427 32 - - $972
15,304
kWh
$427
32
kW-months/year
-
-
MMBtu
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,379
Cost:
$1,600
- - - - $1,379 281 -
-
kWh
-
-
kW-months/year
$1,379
281
MMBtu
TOTAL RECOMMENDED Savings:
$80,008
Cost:
$121,175
$23,256 366,371 $8,627 638 $48,125 9,804 $23,256
366,371
kWh
$8,627
638
kW-months/year
$48,125
9,804
MMBtu
TOTAL IMPLEMENTED Savings:
$1,399
Cost:
$2,250
$972 15,304 $427 32 - - $972
15,304
kWh
$427
32
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas