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IAC Assessment: WM0219
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IAC Assessment: WM0219
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center University of Wisconsin, Milwaukee
Assessment Year 2024
Principal Product Aluminum Castings
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3365 - Aluminum Foundries
Sales $50,000,000-$100,000,000
# of Employees 333
Plant Area (Sq.Ft.) 164,000
Annual Production 10,170,225 Pounds
Production Hrs. Annual 6,000
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $489,660 9,785,947 kWh $0.05
Electricity Demand $218,662 20,628 kW-months/year $10.60
Electricity Fees $135,427 - $ -
Natural Gas $312,990 40,711 MMBtu $7.69
TOTAL ENERGY COSTS $1,156,739
RECOMMENDED SAVINGS* $56,848 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$35,918
Cost:
$200,000
- - - - $35,918 4,672 -
-
kWh
-
-
kW-months/year
$35,918
4,672
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,902
Cost:
$3,000
$4,573 91,467 $1,328 125 - - $4,573
91,467
kWh
$1,328
125
kW-months/year
-
-
MMBtu
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$5,325
Cost:
$6,594
$4,127 82,532 $1,198 113 - - $4,127
82,532
kWh
$1,198
113
kW-months/year
-
-
MMBtu
04: 2.7124 MAKE A PRACTICE OF TURNING OFF LIGHTS WHEN NOT NEEDED Savings:
$5,229
Cost:
-
$5,229 104,580 - - - - $5,229
104,580
kWh
-
-
kW-months/year
-
-
MMBtu
05: 2.7221 LOWER TEMPERATURE DURING THE WINTER SEASON AND VICE-VERSA Savings:
$3,556
Cost:
-
$1,060 21,205 $306 29 $2,190 285 $1,060
21,205
kWh
$306
29
kW-months/year
$2,190
285
MMBtu
06: 2.4322 USE OR REPLACE WITH ENERGY EFFICIENT SUBSTITUTES Savings:
$918
Cost:
$2,370
$918 18,369 - - - - $918
18,369
kWh
-
-
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$56,848
Cost:
$211,964
$15,907 318,153 $2,833 267 $38,108 4,957 $15,907
318,153
kWh
$2,833
267
kW-months/year
$38,108
4,957
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas