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IAC Assessment: WM0220
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IAC Assessment: WM0220
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
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IAC Center University of Wisconsin, Milwaukee
Assessment Year 2024
Principal Product aluminum casting
NAICS 331524 - Aluminum Foundries (except Die-Casting)
SIC 3365 - Aluminum Foundries
Sales $50,000,000-$100,000,000
# of Employees 500
Plant Area (Sq.Ft.) 244,373
Annual Production 32,520,222 Pounds
Production Hrs. Annual 6,240
Location (State) WI
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $863,666 11,468,950 kWh $0.08
Electricity Demand $324,658 25,262 kW-months/year $12.85
Electricity Fees $95,820 - $ -
Natural Gas $1,337,854 189,402 MMBtu $7.06
TOTAL ENERGY COSTS $2,621,998
RECOMMENDED SAVINGS* $186,297 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* -
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas
$ kWh $ kW-months/year $ MMBtu
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$134,386
Cost:
$400,000
- - - - $134,386 19,024 -
-
kWh
-
-
kW-months/year
$134,386
19,024
MMBtu
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$29,665
Cost:
$2,875
$24,025 320,338 $5,640 439 - - $24,025
320,338
kWh
$5,640
439
kW-months/year
-
-
MMBtu
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$11,427
Cost:
-
$9,255 123,395 $2,172 169 - - $9,255
123,395
kWh
$2,172
169
kW-months/year
-
-
MMBtu
04: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$7,912
Cost:
-
- - - - $7,912 1,120 -
-
kWh
-
-
kW-months/year
$7,912
1,120
MMBtu
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$2,908
Cost:
$2,206
$2,319 30,910 $589 46 - - $2,319
30,910
kWh
$589
46
kW-months/year
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$186,297
Cost:
$405,081
$35,599 474,643 $8,400 654 $142,298 20,144 $35,599
474,643
kWh
$8,400
654
kW-months/year
$142,298
20,144
MMBtu
TOTAL IMPLEMENTED Savings:
-
Cost:
-
- - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
Savings
Cost
$ kWh $ kW-months/year $ MMBtu
Electricity Usage Electricity Demand Natural Gas Electricity Usage Electricity Demand Natural Gas