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IAC Assessment: WV0056
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IAC Assessment: WV0056
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IAC Center West Virginia University
Assessment Year 1995
Principal Product Deep drawn Metal Stampings
NAICS n/a
SIC 3469 - Metal Stampings, Nec
Sales $10,000,000-$50,000,000
# of Employees 175
Plant Area (Sq.Ft.) 105,000
Annual Production 20,000 Tons
Production Hrs. Annual 6,120
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $285,494 6,599,941 kWh $0.04
Natural Gas $85,198 25,971 MMBtu $3.28
TOTAL ENERGY COSTS $620,107
RECOMMENDED SAVINGS* $127,343 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,303
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz)
$ kWh $ MMBtu $ gal $ lb
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,069
Cost:
$7,326
- - $2,069 631 - - - - -
-
kWh
$2,069
631
MMBtu
-
-
gal
-
-
lb
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,678
Cost:
$250
$2,678 101,407 - - - - - - $2,678
101,407
kWh
-
-
MMBtu
-
-
gal
-
-
lb
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,010
Cost:
$800
- - $1,010 308 - - - - -
-
kWh
$1,010
308
MMBtu
-
-
gal
-
-
lb
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,481
Cost:
$1,482
$4,481 169,695 - - - - - - $4,481
169,695
kWh
-
-
MMBtu
-
-
gal
-
-
lb
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,144
Cost:
-
$2,144 81,184 - - - - - - $2,144
81,184
kWh
-
-
MMBtu
-
-
gal
-
-
lb
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,014
Cost:
$800
- - $1,014 309 - - - - -
-
kWh
$1,014
309
MMBtu
-
-
gal
-
-
lb
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,331
Cost:
$2,659
- - $1,331 172 - - - - -
-
kWh
$1,331
172
MMBtu
-
-
gal
-
-
lb
08: 3.8211 CONVERT TO AQUEOUS CLEANING SYSTEM Savings:
$30,701
Cost:
$60,000
- - - - $30,701 31,000 - - -
-
kWh
-
-
MMBtu
$30,701
31,000
gal
-
-
lb
09: 3.3131 USE EVAPORATION TO CONCENTRATE MATERIAL Savings:
$66,455
Cost:
$6,100
- - - - $66,455 12,590 - - -
-
kWh
-
-
MMBtu
$66,455
12,590
gal
-
-
lb
10: 3.1162 USE LESS WASTEFUL PACKAGING Savings:
$9,764
Cost:
-
- - - - - - $9,764 224,000 -
-
kWh
-
-
MMBtu
-
-
gal
$9,764
224,000
lb
11: 3.1162 USE LESS WASTEFUL PACKAGING Savings:
$5,696
Cost:
-
- - - - - - $5,696 132,000 -
-
kWh
-
-
MMBtu
-
-
gal
$5,696
132,000
lb
TOTAL RECOMMENDED Savings:
$127,343
Cost:
$79,417
$9,303 352,286 $5,424 1,420 $97,156 43,590 $15,460 356,000 $9,303
352,286
kWh
$5,424
1,420
MMBtu
$97,156
43,590
gal
$15,460
356,000
lb
TOTAL IMPLEMENTED Savings:
$9,303
Cost:
$1,732
$9,303 352,286 - - - - - - $9,303
352,286
kWh
-
-
MMBtu
-
-
gal
-
-
lb
Savings
Cost
$ kWh $ MMBtu $ gal $ lb
Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz) Electricity Usage Natural Gas Other Liquid (haz) Solid Waste (non-haz)