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IAC Assessment: WV0147
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IAC Assessment: WV0147
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IAC Center West Virginia University
Assessment Year 1998
Principal Product Presses and hand blown glass
NAICS n/a
SIC 3231 - Products Of Purchased Glass
Sales $5,000,000-$10,000,000
# of Employees 300
Plant Area (Sq.Ft.) 300,000
Annual Production 3,185 Tons
Production Hrs. Annual 5,760
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $258,080 5,946,073 kWh $0.04
Electricity Demand $98,634 10,672 kW-months/year $9.24
Natural Gas $482,116 145,643 MMBtu $3.31
TOTAL ENERGY COSTS $838,830
RECOMMENDED SAVINGS* $364,430 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,733
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
01: 2.2514 COVER OPEN TANKS Savings:
$3,101
Cost:
$2,092
- - - - $3,101 937 - - - - - - - - -
-
kWh
-
-
kW-months/year
$3,101
937
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
02: 2.2514 COVER OPEN TANKS Savings:
$4,324
Cost:
$892
- - - - $4,324 430 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,324
430
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
03: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$785
Cost:
-
$785 27,257 - - - - - - - - - - - - $785
27,257
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$350
Cost:
$205
$350 12,896 - - - - - - - - - - - - $350
12,896
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
05: 2.3417 USE WASTE HEAT WITH A CLOSED-CYCLE GAS TURBINE-GENERATOR SET TO COGENERATE ELECTRICITY AND HEAT Savings:
$26,380
Cost:
$115,500
- - $11,484 132 $16,788 2,152 - - - - $(-1,892) - - - -
-
kWh
$11,484
132
kW-months/year
$16,788
2,152
MMBtu
-
-
gal
-
-
lb
$(-1,892)
-
$
-
-
$
06: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$190
Cost:
-
- - - - $190 56 - - - - - - - - -
-
kWh
-
-
kW-months/year
$190
56
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
07: 2.6212 TURN OFF EQUIPMENT DURING BREAKS, REDUCE OPERATING TIME Savings:
$4,290
Cost:
-
- - - - $4,290 1,296 - - - - - - - - -
-
kWh
-
-
kW-months/year
$4,290
1,296
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
08: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$45,149
Cost:
$100
- - - - - - - - - - - - $45,149 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$45,149
-
$
09: 3.5315 LEASE / PURCHASE BALER; SELL CARDBOARD TO RECYCLER Savings:
$1,361
Cost:
$48
- - - - - - - - $1,361 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$1,361
-
lb
-
-
$
-
-
$
10: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$783
Cost:
$850
- - - - - - $783 - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$783
-
gal
-
-
lb
-
-
$
-
-
$
11: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$3,657
Cost:
$11,000
- - - - - - - - $3,657 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$3,657
-
lb
-
-
$
-
-
$
12: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$274,060
Cost:
-
- - - - - - - - - - - - $274,060 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
$274,060
-
$
13: 4.821 PAY BILLS ON TIME TO AVOID LATE FEES Savings:
-
Cost:
-
- - - - - - - - - - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$364,430
Cost:
$130,687
$1,135 40,153 $11,484 132 $28,693 4,871 $783 - $5,018 - $(-1,892) - $319,209 - $1,135
40,153
kWh
$11,484
132
kW-months/year
$28,693
4,871
MMBtu
$783
-
gal
$5,018
-
lb
$(-1,892)
-
$
$319,209
-
$
TOTAL IMPLEMENTED Savings:
$11,733
Cost:
$1,790
$785 27,257 - - $8,804 1,782 $783 - $1,361 - - - - - $785
27,257
kWh
-
-
kW-months/year
$8,804
1,782
MMBtu
$783
-
gal
$1,361
-
lb
-
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Solid Waste (non-haz) Personnel Changes Administrative Changes