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IAC Assessment: WV0175
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IAC Assessment: WV0175
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IAC Center West Virginia University
Assessment Year 1999
Principal Product Rubber chemicals
NAICS n/a
SIC 3229 - Pressed And Blown Glass, Nec
Sales $100,000,000-$500,000,000
# of Employees 250
Plant Area (Sq.Ft.) 1,829,520
Annual Production 73,000,000 Pounds
Production Hrs. Annual 8,736
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,194,450 35,592,615 kWh $0.03
Natural Gas $287,311 79,529 MMBtu $3.61
Coal $970,042 507,862 MMBtu $1.91
TOTAL ENERGY COSTS $2,451,803
RECOMMENDED SAVINGS* $720,478 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $457,889
#|Description Savings
Cost
Status Electricity Usage Coal Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Coal Water Disposal Solid Waste (non-haz) Personnel Changes
$ kWh $ MMBtu $ Tgal $ lb $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$177
Cost:
$200
$177 5,275 - - - - - - - - $177
5,275
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$332
Cost:
$204
$332 9,965 - - - - - - - - $332
9,965
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$426,829
Cost:
$88,360
- - $426,829 223,466 - - - - - - -
-
kWh
$426,829
223,466
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$14,700
Cost:
$14,700
$14,700 3,690,504 - - - - - - - - $14,700
3,690,504
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$8,476
Cost:
$884
- - - - - - $8,476 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$8,476
-
lb
-
-
$
06: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$7,884
Cost:
-
- - - - $7,884 - - - - - -
-
kWh
-
-
MMBtu
$7,884
-
Tgal
-
-
lb
-
-
$
07: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$262,080
Cost:
-
- - - - - - - - $262,080 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
lb
$262,080
-
$
TOTAL RECOMMENDED Savings:
$720,478
Cost:
$104,348
$15,209 3,705,744 $426,829 223,466 $7,884 - $8,476 - $262,080 - $15,209
3,705,744
kWh
$426,829
223,466
MMBtu
$7,884
-
Tgal
$8,476
-
lb
$262,080
-
$
TOTAL IMPLEMENTED Savings:
$457,889
Cost:
$103,944
$14,700 3,690,504 $426,829 223,466 $7,884 - $8,476 - - - $14,700
3,690,504
kWh
$426,829
223,466
MMBtu
$7,884
-
Tgal
$8,476
-
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ lb $ $
Electricity Usage Coal Water Disposal Solid Waste (non-haz) Personnel Changes Electricity Usage Coal Water Disposal Solid Waste (non-haz) Personnel Changes