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IAC Assessment: WV0178
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IAC Assessment: WV0178
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IAC Center West Virginia University
Assessment Year 1999
Principal Product Flat Glass
NAICS n/a
SIC 3711 - Motor Vehicles And Car Bodies
Sales $50,000,000-$100,000,000
# of Employees 300
Plant Area (Sq.Ft.) 600,000
Annual Production 240,000 Tons
Production Hrs. Annual 8,736
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,595,019 77,982,709 kWh $0.03
Electricity Demand $1,031,792 174,306 kW-months/year $5.92
Electricity Fees $18,649 - $ -
Natural Gas $7,550,551 2,361,101 MMBtu $3.20
TOTAL ENERGY COSTS $11,196,011
RECOMMENDED SAVINGS* $844,326 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $192,097
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes
$ kWh $ MMBtu $ lb $ lb $ $
01: 2.2691 SHUT OFF COOLING IF COLD OUTSIDE AIR WILL COOL PROCESS Savings:
$23,912
Cost:
-
$23,912 698,710 - - - - - - - - $23,912
698,710
kWh
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
02: 2.6218 TURN OFF EQUIPMENT WHEN NOT IN USE Savings:
$2,919
Cost:
$165
$2,919 85,287 - - - - - - - - $2,919
85,287
kWh
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
03: 2.7122 DISCONNECT BALLASTS Savings:
$16,730
Cost:
-
$16,730 488,863 - - - - - - - - $16,730
488,863
kWh
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
04: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,758
Cost:
$550
$2,758 80,598 - - - - - - - - $2,758
80,598
kWh
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
05: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$431
Cost:
$105
$431 12,603 - - - - - - - - $431
12,603
kWh
-
-
MMBtu
-
-
lb
-
-
lb
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$7,766
Cost:
$2,000
- - $7,766 2,427 - - - - - - -
-
kWh
$7,766
2,427
MMBtu
-
-
lb
-
-
lb
-
-
$
07: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$5,726
Cost:
$870
- - $5,726 1,789 - - - - - - -
-
kWh
$5,726
1,789
MMBtu
-
-
lb
-
-
lb
-
-
$
08: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,578
Cost:
$1,000
- - $1,578 493 - - - - - - -
-
kWh
$1,578
493
MMBtu
-
-
lb
-
-
lb
-
-
$
09: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$5,104
Cost:
$1,315
- - $5,104 1,595 - - - - - - -
-
kWh
$5,104
1,595
MMBtu
-
-
lb
-
-
lb
-
-
$
10: 2.8113 PURCHASE GAS DIRECTLY FROM A CONTRACT GAS SUPPLIER Savings:
$164,498
Cost:
-
- - - - - - - - $164,498 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
lb
$164,498
-
$
11: 3.5212 REGRIND, REUSE, OR SELL SCRAP PLASTIC PARTS Savings:
$184
Cost:
-
- - - - - - $184 - - - -
-
kWh
-
-
MMBtu
-
-
lb
$184
-
lb
-
-
$
12: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$1,200
Cost:
$100
- - - - $1,200 - - - - - -
-
kWh
-
-
MMBtu
$1,200
-
lb
-
-
lb
-
-
$
13: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$611,520
Cost:
-
- - - - - - - - $611,520 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
lb
$611,520
-
$
TOTAL RECOMMENDED Savings:
$844,326
Cost:
$6,105
$46,750 1,366,061 $20,174 6,304 $1,200 - $184 - $776,018 - $46,750
1,366,061
kWh
$20,174
6,304
MMBtu
$1,200
-
lb
$184
-
lb
$776,018
-
$
TOTAL IMPLEMENTED Savings:
$192,097
Cost:
$2,165
$19,649 574,150 $7,766 2,427 - - $184 - $164,498 - $19,649
574,150
kWh
$7,766
2,427
MMBtu
-
-
lb
$184
-
lb
$164,498
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ lb $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Solid Waste (haz) Administrative Changes