IAC logo
IAC Assessment: WV0192
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0192
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2000
Principal Product 55 gallon drums
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 42
Plant Area (Sq.Ft.) 52,000
Annual Production 575,000 Pieces
Production Hrs. Annual 2,340
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $74,841 1,355,217 kWh $0.06
Natural Gas $101,007 22,910 MMBtu $4.41
TOTAL ENERGY COSTS $175,848
RECOMMENDED SAVINGS* $133,211 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,330
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ MMBtu $ Tgal $ gal $ lb $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$922
Cost:
$40
$922 16,706 - - - - - - - - - - $922
16,706
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION Savings:
$7,224
Cost:
$1,645
- - $7,224 1,638 - - - - - - - - -
-
kWh
$7,224
1,638
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,441
Cost:
$800
$1,441 44,842 - - - - - - - - - - $1,441
44,842
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
04: 2.1131 REPAIR FAULTY INSULATION IN FURNACES, BOILERS, ETC Savings:
$414
Cost:
$65
- - $414 94 - - - - - - - - -
-
kWh
$414
94
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,440
Cost:
$20
$1,440 26,084 - - - - - - - - - - $1,440
26,084
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
06: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$20,848
Cost:
$200
- - - - - - - - - - $20,848 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$20,848
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$631
Cost:
$475
$631 11,430 - - - - - - - - - - $631
11,430
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
-
-
$
08: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$5,850
Cost:
$65
- - - - - - - - $5,850 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
$5,850
-
lb
-
-
$
09: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$8,340
Cost:
-
- - - - $8,340 - - - - - - - -
-
kWh
-
-
MMBtu
$8,340
-
Tgal
-
-
gal
-
-
lb
-
-
$
10: 3.2123 CONVERT TO HIGH VOLUME LOW PRESSURE (HVLP) PAINT GUNS Savings:
$85,619
Cost:
$56,000
- - - - - - $85,619 - - - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$85,619
-
gal
-
-
lb
-
-
$
11: 2.8123 PAY UTILITY BILLS ON TIME Savings:
$482
Cost:
-
- - - - - - - - - - $482 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$482
-
$
TOTAL RECOMMENDED Savings:
$133,211
Cost:
$59,310
$4,434 99,062 $7,638 1,732 $8,340 - $85,619 - $5,850 - $21,330 - $4,434
99,062
kWh
$7,638
1,732
MMBtu
$8,340
-
Tgal
$85,619
-
gal
$5,850
-
lb
$21,330
-
$
TOTAL IMPLEMENTED Savings:
$5,330
Cost:
$1,400
$4,434 99,062 $414 94 - - - - - - $482 - $4,434
99,062
kWh
$414
94
MMBtu
-
-
Tgal
-
-
gal
-
-
lb
$482
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ gal $ lb $ $
Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Water Disposal Other Liquid (haz) Solid Waste (non-haz) Administrative Changes