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IAC Assessment: WV0194
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IAC Assessment: WV0194
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IAC Center West Virginia University
Assessment Year 2000
Principal Product Steel Ingots
NAICS n/a
SIC 3321 - Gray And Ductile Iron Foundries
Sales $10,000,000-$50,000,000
# of Employees 75
Plant Area (Sq.Ft.) 150,000
Annual Production 1,200 Tons
Production Hrs. Annual 4,160
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $514,272 11,868,406 kWh $0.04
Natural Gas $86,140 27,076 MMBtu $3.18
TOTAL ENERGY COSTS $600,412
RECOMMENDED SAVINGS* $647,408 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,390
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ MMBtu $ lb $ $ $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$2,827
Cost:
$1,400
- - $2,827 889 - - - - - - -
-
kWh
$2,827
889
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.7231 USE RADIANT HEATER FOR SPOT HEATING Savings:
$25,513
Cost:
$23,400
- - $25,513 8,023 - - - - - - -
-
kWh
$25,513
8,023
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.2211 USE OPTIMUM TEMPERATURE Savings:
$60,864
Cost:
$75,000
$60,864 1,404,162 - - - - - - - - $60,864
1,404,162
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.7496 INSTALL PARTITIONS TO REDUCE SIZE OF CONDITIONED SPACE Savings:
$1,330
Cost:
$210
- - $1,330 418 - - - - - - -
-
kWh
$1,330
418
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.1135 REPAIR FURNACES AND OVEN DOORS SO THAT THEY SEAL EFFICIENTLY Savings:
$2,224
Cost:
$460
$2,224 51,290 - - - - - - - - $2,224
51,290
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$318
Cost:
$500
$318 7,327 - - - - - - - - $318
7,327
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,231
Cost:
$1,280
$2,231 51,583 - - - - - - - - $2,231
51,583
kWh
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
08: 2.1121 USE INSULATION IN FURNACES TO FACILITATE HEATING / COOLING Savings:
$4,605
Cost:
$5,330
- - $4,605 1,448 - - - - - - -
-
kWh
$4,605
1,448
MMBtu
-
-
lb
-
-
$
-
-
$
09: 3.5221 RECYCLE CASTING SAND Savings:
$238,316
Cost:
$160,000
- - - - $238,316 - - - - - -
-
kWh
-
-
MMBtu
$238,316
-
lb
-
-
$
-
-
$
10: 4.446 AUTOMATE FINISHING PROCESS Savings:
$271,680
Cost:
$200,000
- - - - $72,000 - $199,680 - - - -
-
kWh
-
-
MMBtu
$72,000
-
lb
$199,680
-
$
-
-
$
11: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$22,500
Cost:
$500
- - - - - - - - $22,500 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$22,500
-
$
12: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$15,000
Cost:
$5,824
- - - - - - - - $15,000 - -
-
kWh
-
-
MMBtu
-
-
lb
-
-
$
$15,000
-
$
TOTAL RECOMMENDED Savings:
$647,408
Cost:
$473,904
$65,637 1,514,362 $34,275 10,778 $310,316 - $199,680 - $37,500 - $65,637
1,514,362
kWh
$34,275
10,778
MMBtu
$310,316
-
lb
$199,680
-
$
$37,500
-
$
TOTAL IMPLEMENTED Savings:
$25,390
Cost:
$13,104
$4,455 102,873 $5,935 1,866 - - - - $15,000 - $4,455
102,873
kWh
$5,935
1,866
MMBtu
-
-
lb
-
-
$
$15,000
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $ $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes