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IAC Assessment: WV0198
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IAC Assessment: WV0198
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IAC Center West Virginia University
Assessment Year 2000
Principal Product Corrugated Packaging Material
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $10,000,000-$50,000,000
# of Employees 97
Plant Area (Sq.Ft.) 224,000
Annual Production 400,000 Thousand Feet
Production Hrs. Annual 6,864
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $91,391 3,174,678 kWh $0.03
Electricity Demand $60,260 8,838 kW-months/year $6.82
Electricity Fees $110,265 - $ -
Natural Gas $178,594 29,812 MMBtu $5.99
TOTAL ENERGY COSTS $440,510
RECOMMENDED SAVINGS* $73,789 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,455
#|Description Savings
Cost
Status Electricity Usage Natural Gas Water Disposal Administrative Changes Primary Product Electricity Usage Natural Gas Water Disposal Administrative Changes Primary Product
$ kWh $ MMBtu $ Tgal $ $ $ $
01: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,154
Cost:
$560
$1,154 18,171 - - - - - - - - $1,154
18,171
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$10,865
Cost:
$4,220
- - $10,865 2,884 - - - - - - -
-
kWh
$10,865
2,884
MMBtu
-
-
Tgal
-
-
$
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,752
Cost:
$169
- - $3,752 626 - - - - - - -
-
kWh
$3,752
626
MMBtu
-
-
Tgal
-
-
$
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,768
Cost:
$800
$1,768 23,740 - - - - - - - - $1,768
23,740
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,552
Cost:
$500
- - $1,552 259 - - - - - - -
-
kWh
$1,552
259
MMBtu
-
-
Tgal
-
-
$
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$782
Cost:
$416
$782 12,309 - - - - - - - - $782
12,309
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
07: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$22,060
Cost:
-
- - - - - - $22,060 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$22,060
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,141
Cost:
$23
$2,141 33,705 - - - - - - - - $2,141
33,705
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
-
-
$
09: 3.4154 ELIMINATE LEAKS IN WATER LINES AND VALVES Savings:
$15,135
Cost:
$20,000
- - - - $15,135 - - - - - -
-
kWh
-
-
MMBtu
$15,135
-
Tgal
-
-
$
-
-
$
10: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$6,000
Cost:
$100
- - - - - - $6,000 - - - -
-
kWh
-
-
MMBtu
-
-
Tgal
$6,000
-
$
-
-
$
11: 4.1260 INSTALL SENSORS TO DETECT DEFECTS Savings:
$8,580
Cost:
$125
- - - - - - - - $8,580 - -
-
kWh
-
-
MMBtu
-
-
Tgal
-
-
$
$8,580
-
$
TOTAL RECOMMENDED Savings:
$73,789
Cost:
$26,913
$5,845 87,925 $16,169 3,769 $15,135 - $28,060 - $8,580 - $5,845
87,925
kWh
$16,169
3,769
MMBtu
$15,135
-
Tgal
$28,060
-
$
$8,580
-
$
TOTAL IMPLEMENTED Savings:
$39,455
Cost:
$1,677
$5,063 75,616 $3,752 626 - - $22,060 - $8,580 - $5,063
75,616
kWh
$3,752
626
MMBtu
-
-
Tgal
$22,060
-
$
$8,580
-
$
Savings
Cost
$ kWh $ MMBtu $ Tgal $ $ $ $
Electricity Usage Natural Gas Water Disposal Administrative Changes Primary Product Electricity Usage Natural Gas Water Disposal Administrative Changes Primary Product