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IAC Assessment: WV0200
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IAC Assessment: WV0200
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IAC Center West Virginia University
Assessment Year 2000
Principal Product Potato Chips
NAICS n/a
SIC 2096 - Potato Chips And Similar Snacks
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 180,950
Annual Production 16,500,000 Pounds
Production Hrs. Annual 6,732
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $99,750 3,850,528 kWh $0.03
Electricity Demand $121,659 8,932 kW-months/year $13.62
Natural Gas $349,672 75,067 MMBtu $4.66
TOTAL ENERGY COSTS $571,081
RECOMMENDED SAVINGS* $272,873 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $45,380
#|Description Savings
Cost
Status Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes
$ kWh $ MMBtu $ lb $ $
01: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,112
Cost:
$25
$3,112 120,164 - - - - - - $3,112
120,164
kWh
-
-
MMBtu
-
-
lb
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$35,579
Cost:
$8,440
- - $35,579 7,635 - - - - -
-
kWh
$35,579
7,635
MMBtu
-
-
lb
-
-
$
03: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$1,587
Cost:
$727
$1,587 61,254 - - - - - - $1,587
61,254
kWh
-
-
MMBtu
-
-
lb
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$471
Cost:
$500
$471 18,171 - - - - - - $471
18,171
kWh
-
-
MMBtu
-
-
lb
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,070
Cost:
$1,012
$2,070 41,032 - - - - - - $2,070
41,032
kWh
-
-
MMBtu
-
-
lb
-
-
$
06: 2.2511 INSULATE BARE EQUIPMENT Savings:
$3,609
Cost:
$636
- - $3,609 775 - - - - -
-
kWh
$3,609
775
MMBtu
-
-
lb
-
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$615
Cost:
$500
$615 23,740 - - - - - - $615
23,740
kWh
-
-
MMBtu
-
-
lb
-
-
$
08: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$32,382
Cost:
$4,822
- - $32,382 6,949 - - - - -
-
kWh
$32,382
6,949
MMBtu
-
-
lb
-
-
$
09: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$34,531
Cost:
-
- - $34,531 - - - - - -
-
kWh
$34,531
-
MMBtu
-
-
lb
-
-
$
10: 3.6126 DIRECT WASTE GASSES TO BOILER COMBUSTION AIR Savings:
$56,401
Cost:
$150,000
- - - - $56,401 - - - -
-
kWh
-
-
MMBtu
$56,401
-
lb
-
-
$
11: 4.441 INSTALL AUTOMATIC PACKING EQUIPMENT Savings:
$87,516
Cost:
$120,000
- - - - - - $87,516 - -
-
kWh
-
-
MMBtu
-
-
lb
$87,516
-
$
12: 4.424 IMPROVE SPACE COMFORT CONDITIONING Savings:
$15,000
Cost:
$901
- - - - - - $15,000 - -
-
kWh
-
-
MMBtu
-
-
lb
$15,000
-
$
TOTAL RECOMMENDED Savings:
$272,873
Cost:
$287,563
$7,855 264,361 $106,101 15,359 $56,401 - $102,516 - $7,855
264,361
kWh
$106,101
15,359
MMBtu
$56,401
-
lb
$102,516
-
$
TOTAL IMPLEMENTED Savings:
$45,380
Cost:
$2,900
$7,240 240,621 $38,140 775 - - - - $7,240
240,621
kWh
$38,140
775
MMBtu
-
-
lb
-
-
$
Savings
Cost
$ kWh $ MMBtu $ lb $ $
Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes Electricity Usage Natural Gas Solid Waste (non-haz) Administrative Changes