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IAC Assessment: WV0212
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IAC Assessment: WV0212
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Commercial China Ware
NAICS n/a
SIC 3262 - Vitreous China Table & Kitchenware
Sales $1,000,000-$5,000,000
# of Employees 63
Plant Area (Sq.Ft.) 80,000
Annual Production 1,500,000 Pieces
Production Hrs. Annual 2,080
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $134,868 1,417,910 kWh $0.10
Electricity Demand $46,430 3,610 kW-months/year $12.86
Natural Gas $108,727 11,261 MMBtu $9.66
TOTAL ENERGY COSTS $290,025
RECOMMENDED SAVINGS* $88,356 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $52,709
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$1,955
Cost:
$540
$461 12,599 $1,494 83 - - - - - - - - $461
12,599
kWh
$1,494
83
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.2515 USE OPTIMUM THICKNESS INSULATION Savings:
$6,260
Cost:
$2,160
- - - - $6,260 648 - - - - - - -
-
kWh
-
-
kW-months/year
$6,260
648
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,287
Cost:
$145
- - - - $1,287 133 - - - - - - -
-
kWh
-
-
kW-months/year
$1,287
133
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$1,007
Cost:
$500
- - - - $1,007 104 - - - - - - -
-
kWh
-
-
kW-months/year
$1,007
104
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$1,806
Cost:
$480
$467 12,892 $1,339 74 - - - - - - - - $467
12,892
kWh
$1,339
74
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$9,940
Cost:
$1,885
- - - - $9,940 1,029 - - - - - - -
-
kWh
-
-
kW-months/year
$9,940
1,029
MMBtu
-
-
Tgal
-
-
lb
-
-
$
07: 2.1224 REPLACE BOILER Savings:
$17,262
Cost:
$9,690
- - - - $17,262 1,787 - - - - - - -
-
kWh
-
-
kW-months/year
$17,262
1,787
MMBtu
-
-
Tgal
-
-
lb
-
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$7,438
Cost:
$3,538
- - - - $7,438 770 - - - - - - -
-
kWh
-
-
kW-months/year
$7,438
770
MMBtu
-
-
Tgal
-
-
lb
-
-
$
09: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$4,019
Cost:
$5,330
- - - - $4,019 416 - - - - - - -
-
kWh
-
-
kW-months/year
$4,019
416
MMBtu
-
-
Tgal
-
-
lb
-
-
$
10: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$480
Cost:
$100
- - - - - - - - $480 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
$480
-
lb
-
-
$
11: 3.4111 USE CLOSED CYCLE PROCESS TO MINIMIZE WASTE WATER PRODUCTION Savings:
$20,054
Cost:
$1,307
- - - - - - $20,054 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$20,054
-
Tgal
-
-
lb
-
-
$
12: 4.432 CROSS-TRAIN PERSONNEL TO AVOID LOST TIME Savings:
$16,848
Cost:
$750
- - - - - - - - - - $16,848 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
lb
$16,848
-
$
TOTAL RECOMMENDED Savings:
$88,356
Cost:
$26,425
$928 25,491 $2,833 157 $47,213 4,887 $20,054 - $480 - $16,848 - $928
25,491
kWh
$2,833
157
kW-months/year
$47,213
4,887
MMBtu
$20,054
-
Tgal
$480
-
lb
$16,848
-
$
TOTAL IMPLEMENTED Savings:
$52,709
Cost:
$10,812
$928 25,491 $2,833 157 $11,566 1,197 $20,054 - $480 - $16,848 - $928
25,491
kWh
$2,833
157
kW-months/year
$11,566
1,197
MMBtu
$20,054
-
Tgal
$480
-
lb
$16,848
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Solid Waste (non-haz) Administrative Changes