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IAC Assessment: WV0216
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IAC Assessment: WV0216
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Asphalt
NAICS n/a
SIC 2951 - Asphalt Paving Mixtures And Blocks
Sales $5,000,000-$10,000,000
# of Employees 7
Plant Area (Sq.Ft.) 108,900
Annual Production 252,000 Tons
Production Hrs. Annual 3,840
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $21,063 545,920 kWh $0.04
Electricity Demand $56,771 450 kW-months/year $126.16
Natural Gas $333,276 58,494 MMBtu $5.70
TOTAL ENERGY COSTS $411,110
RECOMMENDED SAVINGS* $129,855 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $86,863
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$167
Cost:
$136
- - - - $167 29 - - - - -
-
kWh
-
-
kW-months/year
$167
29
MMBtu
-
-
gal
-
-
$
02: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$22,605
Cost:
$175,000
$9,223 239,088 $13,382 62 - - - - - - $9,223
239,088
kWh
$13,382
62
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,413
Cost:
$1,000
- - - - $14,413 2,529 - - - - -
-
kWh
-
-
kW-months/year
$14,413
2,529
MMBtu
-
-
gal
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$11,970
Cost:
$4,460
- - - - $11,970 2,100 - - - - -
-
kWh
-
-
kW-months/year
$11,970
2,100
MMBtu
-
-
gal
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$15,557
Cost:
$1,500
$6,321 163,787 $9,236 43 - - - - - - $6,321
163,787
kWh
$9,236
43
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
06: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$99
Cost:
$80
$45 1,172 $54 4 - - - - - - $45
1,172
kWh
$54
4
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,354
Cost:
$75
$645 16,701 $709 53 - - - - - - $645
16,701
kWh
$709
53
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
08: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$55,440
Cost:
$10,000
- - - - - - $55,440 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$55,440
-
gal
-
-
$
09: 4.2320 LEASE EQUIPMENT INSTEAD OF PURCHASING Savings:
$2,250
Cost:
$200
- - - - - - - - $2,250 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$2,250
-
$
10: 4.5210 CLEAR AND RENT EXISTING SPACE Savings:
$6,000
Cost:
$500
- - - - - - - - $6,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$6,000
-
$
TOTAL RECOMMENDED Savings:
$129,855
Cost:
$192,951
$16,234 420,748 $23,381 162 $26,550 4,658 $55,440 - $8,250 - $16,234
420,748
kWh
$23,381
162
kW-months/year
$26,550
4,658
MMBtu
$55,440
-
gal
$8,250
-
$
TOTAL IMPLEMENTED Savings:
$86,863
Cost:
$12,655
$7,011 181,660 $9,999 100 $14,413 2,529 $55,440 - - - $7,011
181,660
kWh
$9,999
100
kW-months/year
$14,413
2,529
MMBtu
$55,440
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes