IAC logo
IAC Assessment: WV0219
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0219
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2001
Principal Product Hydraulic valves and manifolds
NAICS n/a
SIC 3492 - Fluid Power Valves & Hose Fittings
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 49,000
Annual Production 120,000 Pieces
Production Hrs. Annual 4,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $20,687 644,700 kWh $0.03
Electricity Demand $15,344 190 kW-months/year $80.76
Natural Gas $6,467 861 MMBtu $7.51
TOTAL ENERGY COSTS $42,498
RECOMMENDED SAVINGS* $78,486 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,157
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$889
Cost:
$100
$676 12,306 $213 3 - - - - - - $676
12,306
kWh
$213
3
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,960
Cost:
$2,070
$2,384 33,109 $576 7 - - - - - - $2,384
33,109
kWh
$576
7
kW-months/year
-
-
gal
-
-
$
-
-
$
03: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$659
Cost:
$1,140
$480 8,790 $179 2 - - - - - - $480
8,790
kWh
$179
2
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$7,765
Cost:
$600
$6,292 88,193 $1,713 22 - - $(-240) - - - $6,292
88,193
kWh
$1,713
22
kW-months/year
-
-
gal
$(-240)
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$209
Cost:
$100
$160 2,930 $49 1 - - - - - - $160
2,930
kWh
$49
1
kW-months/year
-
-
gal
-
-
$
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,137
Cost:
$21,787
$5,424 99,327 $1,713 22 - - - - - - $5,424
99,327
kWh
$1,713
22
kW-months/year
-
-
gal
-
-
$
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$548
Cost:
$300
$416 7,618 $132 4 - - - - - - $416
7,618
kWh
$132
4
kW-months/year
-
-
gal
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,318
Cost:
$40
$1,001 18,459 $317 3 - - - - - - $1,001
18,459
kWh
$317
3
kW-months/year
-
-
gal
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,097
Cost:
$64
$832 15,236 $265 34 - - - - - - $832
15,236
kWh
$265
34
kW-months/year
-
-
gal
-
-
$
-
-
$
10: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,137
Cost:
$4,500
$864 15,822 $273 4 - - - - - - $864
15,822
kWh
$273
4
kW-months/year
-
-
gal
-
-
$
-
-
$
11: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,137
Cost:
$4,400
$864 15,822 $273 4 - - - - - - $864
15,822
kWh
$273
4
kW-months/year
-
-
gal
-
-
$
-
-
$
12: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,298
Cost:
$4,470
- - - - $1,298 73 - - - - -
-
kWh
-
-
kW-months/year
$1,298
73
gal
-
-
$
-
-
$
13: 3.4155 METER WASTE WATER Savings:
$2,332
Cost:
$800
- - - - - - - - $2,332 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$2,332
-
$
14: 4.431 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$50,000
Cost:
$26,800
- - - - - - - - $50,000 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$50,000
-
$
TOTAL RECOMMENDED Savings:
$78,486
Cost:
$67,171
$19,393 317,612 $5,703 106 $1,298 73 $(-240) - $52,332 - $19,393
317,612
kWh
$5,703
106
kW-months/year
$1,298
73
gal
$(-240)
-
$
$52,332
-
$
TOTAL IMPLEMENTED Savings:
$24,157
Cost:
$26,601
$17,089 275,420 $4,976 93 - - $(-240) - $2,332 - $17,089
275,420
kWh
$4,976
93
kW-months/year
-
-
gal
$(-240)
-
$
$2,332
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Administrative Changes