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IAC Assessment: WV0219
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IAC Assessment: WV0219
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Hydraulic valves and manifolds
NAICS n/a
SIC 3492 - Fluid Power Valves & Hose Fittings
Sales $10,000,000-$50,000,000
# of Employees 125
Plant Area (Sq.Ft.) 49,000
Annual Production 120,000 Pieces
Production Hrs. Annual 4,500
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $20,687 644,700 kWh $0.03
Electricity Demand $15,344 190 kW-months/year $80.76
Natural Gas $6,467 861 MMBtu $7.51
TOTAL ENERGY COSTS $42,498
RECOMMENDED SAVINGS* $78,486 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $24,157
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ gal $ $ $ $
01: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$889
Cost:
$100
$676 12,306 $213 3 - - - - - - $676
12,306
kWh
$213
3
kW-months/year
-
-
gal
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,960
Cost:
$2,070
$2,384 33,109 $576 7 - - - - - - $2,384
33,109
kWh
$576
7
kW-months/year
-
-
gal
-
-
$
-
-
$
03: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$659
Cost:
$1,140
$480 8,790 $179 2 - - - - - - $480
8,790
kWh
$179
2
kW-months/year
-
-
gal
-
-
$
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$7,765
Cost:
$600
$6,292 88,193 $1,713 22 - - $(-240) - - - $6,292
88,193
kWh
$1,713
22
kW-months/year
-
-
gal
$(-240)
-
$
-
-
$
05: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$209
Cost:
$100
$160 2,930 $49 1 - - - - - - $160
2,930
kWh
$49
1
kW-months/year
-
-
gal
-
-
$
-
-
$
06: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$7,137
Cost:
$21,787
$5,424 99,327 $1,713 22 - - - - - - $5,424
99,327
kWh
$1,713
22
kW-months/year
-
-
gal
-
-
$
-
-
$
07: 2.7134 USE PHOTOCELL CONTROLS Savings:
$548
Cost:
$300
$416 7,618 $132 4 - - - - - - $416
7,618
kWh
$132
4
kW-months/year
-
-
gal
-
-
$
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,318
Cost:
$40
$1,001 18,459 $317 3 - - - - - - $1,001
18,459
kWh
$317
3
kW-months/year
-
-
gal
-
-
$
-
-
$
09: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,097
Cost:
$64
$832 15,236 $265 34 - - - - - - $832
15,236
kWh
$265
34
kW-months/year
-
-
gal
-
-
$
-
-
$
10: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,137
Cost:
$4,500
$864 15,822 $273 4 - - - - - - $864
15,822
kWh
$273
4
kW-months/year
-
-
gal
-
-
$
-
-
$
11: 2.7232 REPLACE EXISTING HVAC UNIT WITH HIGH EFFICIENCY MODEL Savings:
$1,137
Cost:
$4,400
$864 15,822 $273 4 - - - - - - $864
15,822
kWh
$273
4
kW-months/year
-
-
gal
-
-
$
-
-
$
12: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,298
Cost:
$4,470
- - - - $1,298 73 - - - - -
-
kWh
-
-
kW-months/year
$1,298
73
gal
-
-
$
-
-
$
13: 3.4155 METER WASTE WATER Savings:
$2,332
Cost:
$800
- - - - - - - - $2,332 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$2,332
-
$
14: 4.4310 TRAIN OPERATORS FOR MAXIMUM OPERATING EFFICIENCY Savings:
$50,000
Cost:
$26,800
- - - - - - - - $50,000 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
$
$50,000
-
$
TOTAL RECOMMENDED Savings:
$78,486
Cost:
$67,171
$19,393 317,612 $5,703 106 $1,298 73 $(-240) - $52,332 - $19,393
317,612
kWh
$5,703
106
kW-months/year
$1,298
73
gal
$(-240)
-
$
$52,332
-
$
TOTAL IMPLEMENTED Savings:
$24,157
Cost:
$26,601
$17,089 275,420 $4,976 93 - - $(-240) - $2,332 - $17,089
275,420
kWh
$4,976
93
kW-months/year
-
-
gal
$(-240)
-
$
$2,332
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ $ $ $
Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Personnel Changes Administrative Changes