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IAC Assessment: WV0220
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IAC Assessment: WV0220
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Electrical connectors
NAICS n/a
SIC 3089 - Plastics Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 200
Plant Area (Sq.Ft.) 58,000
Annual Production 2,500,000 Pieces
Production Hrs. Annual 4,590
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $63,320 1,979,175 kWh $0.03
Electricity Demand $35,861 413 kW-months/year $86.83
Natural Gas $7,420 1,012 MMBtu $7.33
TOTAL ENERGY COSTS $106,601
RECOMMENDED SAVINGS* $135,489 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $11,523
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ gal $ lb $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,623
Cost:
$3,010
$2,000 37,211 $623 8 - - - - - - $2,000
37,211
kWh
$623
8
kW-months/year
-
-
gal
-
-
lb
-
-
$
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$432
Cost:
$300
$331 6,153 $101 1 - - - - - - $331
6,153
kWh
$101
1
kW-months/year
-
-
gal
-
-
lb
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$1,633
Cost:
$540
$1,244 23,147 $389 5 - - - - - - $1,244
23,147
kWh
$389
5
kW-months/year
-
-
gal
-
-
lb
-
-
$
04: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$804
Cost:
$54
$608 11,427 $196 3 - - - - - - $608
11,427
kWh
$196
3
kW-months/year
-
-
gal
-
-
lb
-
-
$
05: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$241
Cost:
$36
$179 3,663 $62 1 - - - - - - $179
3,663
kWh
$62
1
kW-months/year
-
-
gal
-
-
lb
-
-
$
06: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$1,872
Cost:
$1,457
$1,423 26,478 $449 6 - - - - - - $1,423
26,478
kWh
$449
6
kW-months/year
-
-
gal
-
-
lb
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,626
Cost:
$190
$1,236 23,006 $390 5 - - - - - - $1,236
23,006
kWh
$390
5
kW-months/year
-
-
gal
-
-
lb
-
-
$
08: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,369
Cost:
$708
$1,040 19,376 $329 4 - - - - - - $1,040
19,376
kWh
$329
4
kW-months/year
-
-
gal
-
-
lb
-
-
$
09: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,742
Cost:
$3,132
$1,276 23,733 $466 5 - - - - - - $1,276
23,733
kWh
$466
5
kW-months/year
-
-
gal
-
-
lb
-
-
$
10: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,164
Cost:
$1,080
$3,152 58,600 $1,012 13 - - - - - - $3,152
58,600
kWh
$1,012
13
kW-months/year
-
-
gal
-
-
lb
-
-
$
11: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$3,635
Cost:
$4,700
- - - - $3,635 147 - - - - -
-
kWh
-
-
kW-months/year
$3,635
147
gal
-
-
lb
-
-
$
12: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$5,188
Cost:
$7,000
- - - - - - $5,188 - - - -
-
kWh
-
-
kW-months/year
-
-
gal
$5,188
-
lb
-
-
$
13: 4.4510 ADD ADDITIONAL PRODUCTION SHIFT Savings:
$110,160
Cost:
$63,182
- - - - - - - - $110,160 - -
-
kWh
-
-
kW-months/year
-
-
gal
-
-
lb
$110,160
-
$
TOTAL RECOMMENDED Savings:
$135,489
Cost:
$85,389
$12,489 232,794 $4,017 51 $3,635 147 $5,188 - $110,160 - $12,489
232,794
kWh
$4,017
51
kW-months/year
$3,635
147
gal
$5,188
-
lb
$110,160
-
$
TOTAL IMPLEMENTED Savings:
$11,523
Cost:
$5,210
$8,750 163,207 $2,773 36 - - - - - - $8,750
163,207
kWh
$2,773
36
kW-months/year
-
-
gal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ gal $ lb $ $
Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Other Liquid (haz) Solid Waste (non-haz) Administrative Changes