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IAC Assessment: WV0221
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IAC Assessment: WV0221
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Brown Boxes
NAICS n/a
SIC 2653 - Corrugated And Solid Fiber Boxes
Sales $50,000,000-$100,000,000
# of Employees 210
Plant Area (Sq.Ft.) 160,000
Annual Production 1,000,000,000 Thousand Feet
Production Hrs. Annual 4,992
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $532,619 12,698,304 kWh $0.04
Natural Gas $564,968 82,554 MMBtu $6.84
TOTAL ENERGY COSTS $1,097,587
RECOMMENDED SAVINGS* $99,217 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $81,169
#|Description Savings
Cost
Status Electricity Usage Electricity Fees Natural Gas Water Disposal Solid Waste (haz) Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Water Disposal Solid Waste (haz) Ancillary Material Cost
$ kWh $ $ $ MMBtu $ Tgal $ lb $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,200
Cost:
$3,420
$5,200 123,939 - - - - - - - - - - $5,200
123,939
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
02: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$394
Cost:
$60
$394 9,376 - - - - - - - - - - $394
9,376
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$8,016
Cost:
$866
- - - - $8,016 1,172 - - - - - - -
-
kWh
-
-
$
$8,016
1,172
MMBtu
-
-
Tgal
-
-
lb
-
-
$
04: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$11,836
Cost:
$8,422
- - $11,836 - - - - - - - - - -
-
kWh
$11,836
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$12,579
Cost:
$1,200
$12,579 305,599 - - - - - - - - - - $12,579
305,599
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$14,330
Cost:
$3,980
- - - - $14,330 2,095 - - - - - - -
-
kWh
-
-
$
$14,330
2,095
MMBtu
-
-
Tgal
-
-
lb
-
-
$
07: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$14,790
Cost:
$1,000
- - - - $14,790 1,873 - - - - - - -
-
kWh
-
-
$
$14,790
1,873
MMBtu
-
-
Tgal
-
-
lb
-
-
$
08: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$2,986
Cost:
$600
$2,986 71,199 - - - - - - - - - - $2,986
71,199
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
-
-
$
09: 3.5318 RECYCLE FLUORESCENT LAMPS Savings:
$3,048
Cost:
$320
- - - - - - - - $3,048 - - - -
-
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
$3,048
-
lb
-
-
$
10: 3.4116 METER RECYCLED WATER (TO REDUCE SEWER CHARGES) Savings:
$11,038
Cost:
$2,000
- - - - - - $11,038 - - - - - -
-
kWh
-
-
$
-
-
MMBtu
$11,038
-
Tgal
-
-
lb
-
-
$
11: 4.652 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$15,000
Cost:
$6,000
- - - - - - - - - - $15,000 - -
-
kWh
-
-
$
-
-
MMBtu
-
-
Tgal
-
-
lb
$15,000
-
$
TOTAL RECOMMENDED Savings:
$99,217
Cost:
$27,868
$21,159 510,113 $11,836 - $37,136 5,140 $11,038 - $3,048 - $15,000 - $21,159
510,113
kWh
$11,836
-
$
$37,136
5,140
MMBtu
$11,038
-
Tgal
$3,048
-
lb
$15,000
-
$
TOTAL IMPLEMENTED Savings:
$81,169
Cost:
$21,548
$21,159 510,113 $11,836 - $37,136 5,140 $11,038 - - - - - $21,159
510,113
kWh
$11,836
-
$
$37,136
5,140
MMBtu
$11,038
-
Tgal
-
-
lb
-
-
$
Savings
Cost
$ kWh $ $ $ MMBtu $ Tgal $ lb $ $
Electricity Usage Electricity Fees Natural Gas Water Disposal Solid Waste (haz) Ancillary Material Cost Electricity Usage Electricity Fees Natural Gas Water Disposal Solid Waste (haz) Ancillary Material Cost