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IAC Assessment: WV0223
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IAC Assessment: WV0223
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Forged components for valves and fittings
NAICS n/a
SIC 3462 - Iron And Steel Forgings
Sales $10,000,000-$50,000,000
# of Employees 25
Plant Area (Sq.Ft.) 31,000
Annual Production 25,500,000 Pounds
Production Hrs. Annual 4,208
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $224,358 5,250,600 kWh $0.04
Electricity Demand $226,886 22,651 kW-months/year $10.02
Natural Gas $8,077 731 MMBtu $11.05
TOTAL ENERGY COSTS $459,321
RECOMMENDED SAVINGS* $349,244 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,844
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,194
Cost:
$1,000
$679 17,287 $515 515 - - - - - - - - $679
17,287
kWh
$515
515
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,692
Cost:
$300
$2,059 52,740 $2,633 2,633 - - - - - - - - $2,059
52,740
kWh
$2,633
2,633
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,270
Cost:
$124
$1,853 47,466 $1,417 1,417 - - - - - - - - $1,853
47,466
kWh
$1,417
1,417
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
04: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$6,630
Cost:
$386
- - - - $6,630 600 - - - - - - -
-
kWh
-
-
kW-months/year
$6,630
600
MMBtu
-
-
lb
-
-
$
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$7,635
Cost:
$1,344
$4,480 114,856 $3,424 3,424 - - - - $(-269) - - - $4,480
114,856
kWh
$3,424
3,424
kW-months/year
-
-
MMBtu
-
-
lb
$(-269)
-
$
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,567
Cost:
$44
$2,025 51,861 $1,542 1,542 - - - - - - - - $2,025
51,861
kWh
$1,542
1,542
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
-
-
$
07: 3.5316 CONTRACT A WOOD PALLET RECYCLING COMPANY Savings:
$13,680
Cost:
$220
- - - - - - $13,680 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$13,680
-
lb
-
-
$
-
-
$
08: 4.4450 INSTALL EQUIPMENT TO MOVE PRODUCT Savings:
$92,576
Cost:
$12,000
- - - - - - - - - - $92,576 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$92,576
-
$
09: 4.6520 REPLACE EXISTING EQUIPMENT WITH MORE SUITABLE SUBSTITUTES Savings:
$216,000
Cost:
$400,000
- - - - - - - - - - $216,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
lb
-
-
$
$216,000
-
$
TOTAL RECOMMENDED Savings:
$349,244
Cost:
$415,418
$11,096 284,210 $9,531 9,531 $6,630 600 $13,680 - $(-269) - $308,576 - $11,096
284,210
kWh
$9,531
9,531
kW-months/year
$6,630
600
MMBtu
$13,680
-
lb
$(-269)
-
$
$308,576
-
$
TOTAL IMPLEMENTED Savings:
$32,844
Cost:
$2,032
$10,417 266,923 $9,016 9,016 - - $13,680 - $(-269) - - - $10,417
266,923
kWh
$9,016
9,016
kW-months/year
-
-
MMBtu
$13,680
-
lb
$(-269)
-
$
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ lb $ $ $ $
Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes Electricity Usage Electricity Demand Natural Gas Solid Waste (non-haz) Personnel Changes Administrative Changes