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IAC Assessment: WV0225
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IAC Assessment: WV0225
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Telescoping light products, bank deposit drawers and securit
NAICS n/a
SIC 3443 - Fabricated Plate Work (boiler Shops)
Sales $10,000,000-$50,000,000
# of Employees 295
Plant Area (Sq.Ft.) 169,000
Annual Production 10,200,000 Pounds
Production Hrs. Annual 3,300
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $190,737 4,332,405 kWh $0.04
Electricity Demand $43,438 844 kW-months/year $51.47
Natural Gas $46,644 12,230 MMBtu $3.81
TOTAL ENERGY COSTS $280,819
RECOMMENDED SAVINGS* $65,166 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $16,130
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$720
Cost:
$4,100
- - - - $720 189 - - - - -
-
kWh
-
-
kW-months/year
$720
189
MMBtu
-
-
gal
-
-
$
02: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR Savings:
$6,690
Cost:
$5,084
- - - - $6,690 1,756 - - - - -
-
kWh
-
-
kW-months/year
$6,690
1,756
MMBtu
-
-
gal
-
-
$
03: 2.7111 REDUCE ILLUMINATION TO MINIMUM NECESSARY LEVELS Savings:
$8,134
Cost:
$528
$6,024 136,831 $2,110 41 - - - - - - $6,024
136,831
kWh
$2,110
41
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,177
Cost:
$1,320
$3,096 70,320 $1,081 21 - - - - - - $3,096
70,320
kWh
$1,081
21
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$674
Cost:
$386
- - - - $674 177 - - - - -
-
kWh
-
-
kW-months/year
$674
177
MMBtu
-
-
gal
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$2,187
Cost:
$2,058
- - - - $2,187 574 - - - - -
-
kWh
-
-
kW-months/year
$2,187
574
MMBtu
-
-
gal
-
-
$
07: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$1,519
Cost:
$1,500
$1,122 25,491 $397 8 - - - - - - $1,122
25,491
kWh
$397
8
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$453
Cost:
$44
$335 7,618 $118 2 - - - - - - $335
7,618
kWh
$118
2
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$733
Cost:
$104
$541 12,306 $192 4 - - - - - - $541
12,306
kWh
$192
4
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
10: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$683
Cost:
$250
$400 9,083 $283 6 - - - - - - $400
9,083
kWh
$283
6
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
11: 2.2449 RECOVER HEAT FROM EXHAUSTED STEAM, HOT AIR OR HOT WATER Savings:
$2,221
Cost:
$4,450
- - - - $2,221 583 - - - - -
-
kWh
-
-
kW-months/year
$2,221
583
MMBtu
-
-
gal
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$699
Cost:
$2,655
- - - - $699 183 - - - - -
-
kWh
-
-
kW-months/year
$699
183
MMBtu
-
-
gal
-
-
$
13: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$275
Cost:
$1,044
- - - - - - $275 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$275
-
gal
-
-
$
14: 3.6112 USE FILTER AND DRYING OVEN TO REDUCE SLUDGE VOLUME Savings:
$1,001
Cost:
$2,500
- - - - - - $1,001 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,001
-
gal
-
-
$
15: 4.5130 RE-ARRANGE EQUIPMENT LAYOUT TO REDUCE LABOR COSTS Savings:
$35,000
Cost:
$10,440
- - - - - - - - $35,000 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$35,000
-
$
TOTAL RECOMMENDED Savings:
$65,166
Cost:
$36,463
$11,518 261,649 $4,181 82 $13,191 3,462 $1,276 - $35,000 - $11,518
261,649
kWh
$4,181
82
kW-months/year
$13,191
3,462
MMBtu
$1,276
-
gal
$35,000
-
$
TOTAL IMPLEMENTED Savings:
$16,130
Cost:
$6,176
$10,396 236,158 $3,784 74 $674 177 $1,276 - - - $10,396
236,158
kWh
$3,784
74
kW-months/year
$674
177
MMBtu
$1,276
-
gal
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes