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IAC Assessment: WV0226
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IAC Assessment: WV0226
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IAC Center West Virginia University
Assessment Year 2001
Principal Product Aluminum Extrusions
NAICS n/a
SIC 3354 - Aluminum Extruded Products
Sales $10,000,000-$50,000,000
# of Employees 130
Plant Area (Sq.Ft.) 300,000
Annual Production 32,000,000 Pounds
Production Hrs. Annual 7,200
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $148,011 8,625,600 kWh $0.02
Electricity Demand $255,476 22,529 kW-months/year $11.34
Natural Gas $622,434 83,991 MMBtu $7.41
TOTAL ENERGY COSTS $1,025,921
RECOMMENDED SAVINGS* $425,706 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $340,627
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 2.7133 USE SEPARATE SWITCHES ON PERIMETER LIGHTING WHICH MAY BE TURNED OFF WHEN NATURAL LIGHT IS AVAILABLE Savings:
$1,373
Cost:
-
$543 25,784 $830 6 - - - - - - $543
25,784
kWh
$830
6
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,673
Cost:
$1,100
$2,352 111,633 $3,321 24 - - - - - - $2,352
111,633
kWh
$3,321
24
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
03: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,794
Cost:
$1,008
- - - - $4,794 647 - - - - -
-
kWh
-
-
kW-months/year
$4,794
647
MMBtu
-
-
gal
-
-
$
04: 2.2511 INSULATE BARE EQUIPMENT Savings:
$2,882
Cost:
$336
$1,512 71,785 $1,370 10 - - - - - - $1,512
71,785
kWh
$1,370
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
05: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,676
Cost:
$7,960
- - - - $8,676 1,171 - - - - -
-
kWh
-
-
kW-months/year
$8,676
1,171
MMBtu
-
-
gal
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$3,563
Cost:
$280
$1,862 88,486 $1,701 12 - - - - - - $1,862
88,486
kWh
$1,701
12
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$14,005
Cost:
$1,000
- - - - $14,005 1,890 - - - - -
-
kWh
-
-
kW-months/year
$14,005
1,890
MMBtu
-
-
gal
-
-
$
08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$5,542
Cost:
$100
$2,554 121,302 $2,988 22 - - - - - - $2,554
121,302
kWh
$2,988
22
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
09: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$3,535
Cost:
$6,000
- - - - $3,535 477 - - - - -
-
kWh
-
-
kW-months/year
$3,535
477
MMBtu
-
-
gal
-
-
$
10: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$7,863
Cost:
$1,200
$4,127 196,017 $3,736 27 - - - - - - $4,127
196,017
kWh
$3,736
27
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
11: 3.8143 RECYCLE CLEANING SOLVENT AND REUSE Savings:
$43,200
Cost:
$36,000
- - - - - - $43,200 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$43,200
-
gal
-
-
$
12: 4.731 ADVERTISE PRODUCT OR SERVICE Savings:
$312,500
Cost:
$2,000
- - - - - - - - $312,500 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$312,500
-
$
13: 4.521 CLEAR AND RENT EXISTING SPACE Savings:
$12,100
Cost:
$360
- - - - - - - - $12,100 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$12,100
-
$
TOTAL RECOMMENDED Savings:
$425,706
Cost:
$57,344
$12,950 615,007 $13,946 101 $31,010 4,185 $43,200 - $324,600 - $12,950
615,007
kWh
$13,946
101
kW-months/year
$31,010
4,185
MMBtu
$43,200
-
gal
$324,600
-
$
TOTAL IMPLEMENTED Savings:
$340,627
Cost:
$5,744
$11,088 526,521 $12,245 89 $4,794 647 - - $312,500 - $11,088
526,521
kWh
$12,245
89
kW-months/year
$4,794
647
MMBtu
-
-
gal
$312,500
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Administrative Changes