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IAC Assessment: WV0230
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IAC Assessment: WV0230
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IAC Center West Virginia University
Assessment Year 2002
Principal Product Printed Steel Sheets
NAICS n/a
SIC 3499 - Fabricated Metal Products, Nec
Sales $5,000,000-$10,000,000
# of Employees 40
Plant Area (Sq.Ft.) 24,000
Annual Production 144,000,000 Pieces
Production Hrs. Annual 6,732
Location (State) PA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $117,358 2,054,800 kWh $0.06
Electricity Demand $33,648 6,408 kW-months/year $5.25
Natural Gas $335,854 48,713 MMBtu $6.89
TOTAL ENERGY COSTS $486,860
RECOMMENDED SAVINGS* $44,216 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,578
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
01: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,157
Cost:
$1,150
$2,526 44,243 $631 10 - - - - - - - - $2,526
44,243
kWh
$631
10
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
02: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,458
Cost:
$60
$1,255 21,975 $203 3 - - - - - - - - $1,255
21,975
kWh
$203
3
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$4,650
Cost:
$6,000
- - - - $4,650 732 - - - - - - -
-
kWh
-
-
kW-months/year
$4,650
732
MMBtu
-
-
gal
-
-
lb
-
-
$
04: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,594
Cost:
$180
$1,371 24,026 $223 4 - - - - - - - - $1,371
24,026
kWh
$223
4
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
05: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$1,871
Cost:
$620
- - - - $1,871 271 - - - - - - -
-
kWh
-
-
kW-months/year
$1,871
271
MMBtu
-
-
gal
-
-
lb
-
-
$
06: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$1,675
Cost:
$2,700
- - - - $1,675 452 - - - - - - -
-
kWh
-
-
kW-months/year
$1,675
452
MMBtu
-
-
gal
-
-
lb
-
-
$
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$5,097
Cost:
$800
$4,386 76,473 $711 11 - - - - - - - - $4,386
76,473
kWh
$711
11
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
-
-
$
08: 3.3122 USE FILTRATION, CENTRIFUGING TO REMOVE CONTAMINANTS Savings:
$1,848
Cost:
$4,000
- - - - - - $1,848 - - - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$1,848
-
gal
-
-
lb
-
-
$
09: 3.5248 SEPARATE AND RECYCLE SCRAP METAL TO FOUNDRY OR FOR SALE Savings:
$3,872
Cost:
$300
- - - - - - - - $3,872 - - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
$3,872
-
lb
-
-
$
10: 4.425 ELIMINATE/REDUCE REDUNDANT INSPECTIONS Savings:
$18,994
Cost:
-
- - - - - - - - - - $18,994 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
lb
$18,994
-
$
TOTAL RECOMMENDED Savings:
$44,216
Cost:
$15,810
$9,538 166,717 $1,768 28 $8,196 1,455 $1,848 - $3,872 - $18,994 - $9,538
166,717
kWh
$1,768
28
kW-months/year
$8,196
1,455
MMBtu
$1,848
-
gal
$3,872
-
lb
$18,994
-
$
TOTAL IMPLEMENTED Savings:
$32,578
Cost:
$2,310
$8,167 142,691 $1,545 24 - - - - $3,872 - $18,994 - $8,167
142,691
kWh
$1,545
24
kW-months/year
-
-
MMBtu
-
-
gal
$3,872
-
lb
$18,994
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ lb $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (haz) Solid Waste (non-haz) Administrative Changes