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IAC Assessment: WV0297
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IAC Assessment: WV0297
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IAC Center West Virginia University
Assessment Year 2004
Principal Product Activated Carbon
NAICS 322230 - Stationery Product Manufacturing
SIC 2677 - Envelopes
Sales $10,000,000-$50,000,000
# of Employees 120
Plant Area (Sq.Ft.) 12,000
Annual Production 10,000 Tons
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $239,722 6,868,825 kWh $0.03
Natural Gas $521,550 61,275 MMBtu $8.51
Other Energy $130,837 37,429 MMBtu $3.50
TOTAL ENERGY COSTS $892,109
RECOMMENDED SAVINGS* $176,514 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $9,107
#|Description Savings
Cost
Status Electricity Usage Natural Gas Other Energy Electricity Usage Natural Gas Other Energy
$ kWh $ MMBtu $ MMBtu
01: 2.2511 INSULATE BARE EQUIPMENT Savings:
$121,920
Cost:
$33,990
- - $121,920 14,327 - - -
-
kWh
$121,920
14,327
MMBtu
-
-
MMBtu
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$25,862
Cost:
$55,500
- - $25,862 3,039 - - -
-
kWh
$25,862
3,039
MMBtu
-
-
MMBtu
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$18,874
Cost:
$6,254
- - $18,874 2,218 - - -
-
kWh
$18,874
2,218
MMBtu
-
-
MMBtu
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$2,905
Cost:
$1,326
$2,905 83,212 - - - - $2,905
83,212
kWh
-
-
MMBtu
-
-
MMBtu
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,307
Cost:
$108
$2,307 64,848 - - - - $2,307
64,848
kWh
-
-
MMBtu
-
-
MMBtu
06: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$1,262
Cost:
$1,200
- - - - $1,262 360 -
-
kWh
-
-
MMBtu
$1,262
360
MMBtu
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,041
Cost:
$142
$1,041 39,145 - - - - $1,041
39,145
kWh
-
-
MMBtu
-
-
MMBtu
08: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$799
Cost:
$1,000
- - - - $799 413 -
-
kWh
-
-
MMBtu
$799
413
MMBtu
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$793
Cost:
$94
$793 22,219 - - - - $793
22,219
kWh
-
-
MMBtu
-
-
MMBtu
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$751
Cost:
$282
$751 21,120 - - - - $751
21,120
kWh
-
-
MMBtu
-
-
MMBtu
TOTAL RECOMMENDED Savings:
$176,514
Cost:
$99,896
$7,797 230,544 $166,656 19,584 $2,061 773 $7,797
230,544
kWh
$166,656
19,584
MMBtu
$2,061
773
MMBtu
TOTAL IMPLEMENTED Savings:
$9,107
Cost:
$3,870
$7,046 209,424 - - $2,061 773 $7,046
209,424
kWh
-
-
MMBtu
$2,061
773
MMBtu
Savings
Cost
$ kWh $ MMBtu $ MMBtu
Electricity Usage Natural Gas Other Energy Electricity Usage Natural Gas Other Energy