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IAC Assessment: WV0313
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IAC Assessment: WV0313
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IAC Center West Virginia University
Assessment Year 2005
Principal Product Specialty Chemicals
NAICS 424690 - Other Chemical and Allied Products Merchant Wholesalers
SIC 5169 - Chemicals & Allied Products, Nec
Sales $10,000,000-$50,000,000
# of Employees 116
Plant Area (Sq.Ft.) 300,000
Annual Production 0 Pounds
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $256,710 12,536,120 kWh $0.02
Electricity Demand $192,164 22,937 kW-months/year $8.38
Electricity Fees $12,519 - $ -
Natural Gas $987,800 144,403 MMBtu $6.84
TOTAL ENERGY COSTS $1,740,640
RECOMMENDED SAVINGS* $233,246 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $137,430
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
01: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$94,235
Cost:
$1,000
- - - - $102,155 14,935 - - $(-7,920) - -
-
kWh
-
-
kW-months/year
$102,155
14,935
MMBtu
-
-
Tgal
$(-7,920)
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$28,522
Cost:
$10,250
- - - - $28,522 4,170 - - - - -
-
kWh
-
-
kW-months/year
$28,522
4,170
MMBtu
-
-
Tgal
-
-
$
03: 2.1212 OPERATE BOILERS ON HIGH FIRE SETTING Savings:
$27,626
Cost:
$5,110
- - - - $27,626 4,039 - - - - -
-
kWh
-
-
kW-months/year
$27,626
4,039
MMBtu
-
-
Tgal
-
-
$
04: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$21,789
Cost:
$110
$14,197 661,264 $7,592 906 - - - - - - $14,197
661,264
kWh
$7,592
906
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
05: 2.2135 REPAIR AND ELIMINATE STEAM LEAKS Savings:
$15,992
Cost:
$3,200
- - - - $15,992 2,338 - - - - -
-
kWh
-
-
kW-months/year
$15,992
2,338
MMBtu
-
-
Tgal
-
-
$
06: 3.4151 MINIMIZE WATER USAGE Savings:
$14,331
Cost:
$13,600
- - - - $12,333 1,803 $1,998 540,096 - - -
-
kWh
-
-
kW-months/year
$12,333
1,803
MMBtu
$1,998
540,096
Tgal
-
-
$
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$9,376
Cost:
$900
$6,108 284,467 $3,268 390 - - - - - - $6,108
284,467
kWh
$3,268
390
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
08: 2.2511 INSULATE BARE EQUIPMENT Savings:
$4,952
Cost:
$1,322
- - - - $4,952 724 - - - - -
-
kWh
-
-
kW-months/year
$4,952
724
MMBtu
-
-
Tgal
-
-
$
09: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,756
Cost:
$1,320
$3,307 154,118 $1,769 211 - - - - $(-1,320) - $3,307
154,118
kWh
$1,769
211
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,320)
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,479
Cost:
$110
$2,264 105,845 $1,215 145 - - - - - - $2,264
105,845
kWh
$1,215
145
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$3,420
Cost:
$1,000
- - - - $3,420 501 - - - - -
-
kWh
-
-
kW-months/year
$3,420
501
MMBtu
-
-
Tgal
-
-
$
12: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$2,220
Cost:
$620
$1,447 67,390 $773 92 - - - - - - $1,447
67,390
kWh
$773
92
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
13: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$2,101
Cost:
-
$2,541 118,372 $1,358 162 - - - - $(-1,798) - $2,541
118,372
kWh
$1,358
162
kW-months/year
-
-
MMBtu
-
-
Tgal
$(-1,798)
-
$
14: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,447
Cost:
$1,050
$944 44,101 $503 60 - - - - - - $944
44,101
kWh
$503
60
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$233,246
Cost:
$39,592
$30,808 1,435,557 $16,478 1,966 $195,000 28,510 $1,998 540,096 $(-11,038) - $30,808
1,435,557
kWh
$16,478
1,966
kW-months/year
$195,000
28,510
MMBtu
$1,998
540,096
Tgal
$(-11,038)
-
$
TOTAL IMPLEMENTED Savings:
$137,430
Cost:
$9,472
$13,126 611,820 $7,025 838 $126,519 18,498 - - $(-9,240) - $13,126
611,820
kWh
$7,025
838
kW-months/year
$126,519
18,498
MMBtu
-
-
Tgal
$(-9,240)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Disposal Personnel Changes