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IAC Assessment: WV0335
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IAC Assessment: WV0335
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IAC Center West Virginia University
Assessment Year 2006
Principal Product Printed Materials
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2752 - Commercial Printing, Lithographic
Sales $50,000,000-$100,000,000
# of Employees 200
Plant Area (Sq.Ft.) 110,000
Annual Production 900,000,000 Pieces
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $654,685 14,400,000 kWh $0.05
Electricity Demand $325,510 37,458 kW-months/year $8.69
Natural Gas $799,067 101,443 MMBtu $7.88
TOTAL ENERGY COSTS $1,779,262
RECOMMENDED SAVINGS* $302,599 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $140,603
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
01: 2.2693 USE WASTE HEAT STEAM FOR ABSORPTION REFRIGERATION Savings:
$151,578
Cost:
$97,142
$120,120 2,642,274 $31,458 3,620 - - - - - - - - $120,120
2,642,274
kWh
$31,458
3,620
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
02: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$127,911
Cost:
$14,450
- - - - $127,911 16,232 - - - - - - -
-
kWh
-
-
kW-months/year
$127,911
16,232
MMBtu
-
-
gal
-
-
$
-
-
$
03: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$8,924
Cost:
$250
$7,073 155,583 $1,851 213 - - - - - - - - $7,073
155,583
kWh
$1,851
213
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
-
-
$
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$6,057
Cost:
$240
$5,371 118,079 $1,406 162 - - - - $(-720) - - - $5,371
118,079
kWh
$1,406
162
kW-months/year
-
-
MMBtu
-
-
gal
$(-720)
-
$
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,865
Cost:
$1,420
$2,318 50,973 $607 70 - - - - - - $(-60) - $2,318
50,973
kWh
$607
70
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
$(-60)
-
$
06: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD Savings:
$2,785
Cost:
$5,803
$2,717 59,772 $713 82 - - - - $(-20) - $(-625) - $2,717
59,772
kWh
$713
82
kW-months/year
-
-
MMBtu
-
-
gal
$(-20)
-
$
$(-625)
-
$
07: 3.6124 BURN WASTE OIL FOR HEAT Savings:
$1,494
Cost:
$1,300
- - - - $1,290 168 $204 1,200 - - - - -
-
kWh
-
-
kW-months/year
$1,290
168
MMBtu
$204
1,200
gal
-
-
$
-
-
$
08: 2.7492 USE PROPER THICKNESS OF INSULATION ON BUILDING ENVELOPE Savings:
$985
Cost:
$1,680
- - - - $985 125 - - - - - - -
-
kWh
-
-
kW-months/year
$985
125
MMBtu
-
-
gal
-
-
$
-
-
$
TOTAL RECOMMENDED Savings:
$302,599
Cost:
$122,285
$137,599 3,026,681 $36,035 4,147 $130,186 16,525 $204 1,200 $(-740) - $(-685) - $137,599
3,026,681
kWh
$36,035
4,147
kW-months/year
$130,186
16,525
MMBtu
$204
1,200
gal
$(-740)
-
$
$(-685)
-
$
TOTAL IMPLEMENTED Savings:
$140,603
Cost:
$23,593
$10,406 228,824 $2,726 314 $128,896 16,357 - - $(-740) - $(-685) - $10,406
228,824
kWh
$2,726
314
kW-months/year
$128,896
16,357
MMBtu
-
-
gal
$(-740)
-
$
$(-685)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $ $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Ancillary Material Cost