Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2006 |
| Principal Product | Forged Hard Steel Rolls |
| NAICS | 331110 - Iron and Steel Mills and Ferroalloy Manufacturing |
| SIC | 3316 - Cold Finishing Of Steel Shapes |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 155 |
| Plant Area (Sq.Ft.) | 152,000 |
| Annual Production | 43,000,000 Pounds |
| Production Hrs. Annual | 8,760 |
| Location (State) | PA |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $852,166 | 10,976,400 | kWh | $0.08 |
| Electricity Demand | $2,485 | 17,604 | kW-months/year | $0.14 |
| Electricity Fees | $2,899 | - | $ | - |
| Natural Gas | $1,754,369 | 120,933 | MMBtu | $14.51 |
| TOTAL ENERGY COSTS | $2,611,919 | |||
| RECOMMENDED SAVINGS* | $340,751 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $284,325 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT |
Savings: $255,013 Cost: $57,159 |
- | - | - | - | $255,013 | 17,575 | - | - |
- - kWh |
- - kW-months/year |
$255,013 17,575 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR |
Savings: $32,512 Cost: $24,300 |
$(-913) | (-11,720) | $(-6) | (-45) | $33,431 | 2,304 | - | - |
$(-913) (-11,720) kWh |
$(-6) (-45) kW-months/year |
$33,431 2,304 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $11,796 Cost: $1,000 |
$12,437 | 159,685 | $31 | 219 | - | - | $(-672) | - |
$12,437 159,685 kWh |
$31 219 kW-months/year |
- - MMBtu |
$(-672) - $ |
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| 04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $10,908 Cost: $504 |
$12,437 | 159,685 | $31 | 219 | - | - | $(-1,560) | - |
$12,437 159,685 kWh |
$31 219 kW-months/year |
- - MMBtu |
$(-1,560) - $ |
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| 05: 2.2628 UTILIZE A LESS EXPENSIVE COOLING METHOD |
Savings: $10,012 Cost: $13,815 |
$9,995 | 128,334 | $17 | 118 | - | - | - | - |
$9,995 128,334 kWh |
$17 118 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE |
Savings: $6,834 Cost: $250 |
$6,823 | 87,463 | $11 | 80 | - | - | - | - |
$6,823 87,463 kWh |
$11 80 kW-months/year |
- - MMBtu |
- - $ |
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| 07: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS |
Savings: $5,696 Cost: $10,600 |
$(-958) | (-12,306) | $(-6) | (-45) | $6,660 | 459 | - | - |
$(-958) (-12,306) kWh |
$(-6) (-45) kW-months/year |
$6,660 459 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.7231 USE RADIANT HEATER FOR SPOT HEATING |
Savings: $5,557 Cost: $2,790 |
- | - | - | - | $5,557 | 383 | - | - |
- - kWh |
- - kW-months/year |
$5,557 383 MMBtu |
- - $ |
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| 09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,051 Cost: $65 |
$1,048 | 13,456 | $3 | 18 | - | - | - | - |
$1,048 13,456 kWh |
$3 18 kW-months/year |
- - MMBtu |
- - $ |
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| 10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $915 Cost: $245 |
$913 | 11,825 | $2 | 16 | - | - | - | - |
$913 11,825 kWh |
$2 16 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $457 Cost: $158 |
$456 | 5,860 | $1 | 8 | - | - | - | - |
$456 5,860 kWh |
$1 8 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $340,751 Cost: $110,886 |
$42,238 | 542,282 | $84 | 588 | $300,661 | 20,721 | $(-2,232) | - | $42,238 542,282 kWh |
$84 588 kW-months/year |
$300,661 20,721 MMBtu |
$(-2,232) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $284,325 Cost: $61,518 |
$25,922 | 332,826 | $65 | 456 | $260,570 | 17,958 | $(-2,232) | - | $25,922 332,826 kWh |
$65 456 kW-months/year |
$260,570 17,958 MMBtu |
$(-2,232) - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||