Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2008 |
| Principal Product | Galvanized Steel |
| NAICS | 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers |
| SIC | 3479 - Metal Coating And Allied Services |
| Sales | $100,000,000-$500,000,000 |
| # of Employees | 150 |
| Plant Area (Sq.Ft.) | 160,000 |
| Annual Production | 700,000 Tons |
| Production Hrs. Annual | 8,760 |
| Location (State) | WV |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $1,447,260 | 58,798,678 | kWh | $0.02 |
| Electricity Demand | $772,077 | 116,784 | kW-months/year | $6.61 |
| Natural Gas | $5,097,957 | 592,909 | MMBtu | $8.60 |
| TOTAL ENERGY COSTS | $7,317,294 | |||
| RECOMMENDED SAVINGS* | $861,464 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $592,005 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION |
Savings: $284,875 Cost: $10,157 |
- | - | - | - | $284,875 | 33,125 | - | - |
- - kWh |
- - kW-months/year |
$284,875 33,125 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.1133 ADJUST BURNERS FOR EFFICIENT OPERATION |
Savings: $249,839 Cost: $8,000 |
- | - | - | - | $249,839 | 29,072 | - | - |
- - kWh |
- - kW-months/year |
$249,839 29,072 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.2422 USE WASTE HEAT FROM HOT FLUE GASES TO GENERATE STEAM |
Savings: $179,387 Cost: $235,000 |
- | - | - | - | $179,387 | 20,859 | - | - |
- - kWh |
- - kW-months/year |
$179,387 20,859 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $42,970 Cost: $2,500 |
- | - | - | - | $43,060 | 5,007 | $(-90) | - |
- - kWh |
- - kW-months/year |
$43,060 5,007 MMBtu |
$(-90) - $ |
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| 05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $29,665 Cost: $1,823 |
$21,821 | 887,016 | $7,934 | 1,215 | - | - | $(-90) | - |
$21,821 887,016 kWh |
$7,934 1,215 kW-months/year |
- - MMBtu |
$(-90) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $19,620 Cost: $8,395 |
$14,203 | 577,377 | $5,417 | 829 | - | - | - | - |
$14,203 577,377 kWh |
$5,417 829 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $16,829 Cost: $2,310 |
$13,531 | 550,039 | $3,298 | 505 | - | - | - | - |
$13,531 550,039 kWh |
$3,298 505 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES |
Savings: $14,852 Cost: $2,980 |
- | - | - | - | $14,852 | 1,727 | - | - |
- - kWh |
- - kW-months/year |
$14,852 1,727 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $13,433 Cost: $3,500 |
$10,825 | 440,039 | $3,938 | 603 | - | - | $(-1,330) | - |
$10,825 440,039 kWh |
$3,938 603 kW-months/year |
- - MMBtu |
$(-1,330) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $5,725 Cost: $683 |
$4,602 | 187,068 | $1,123 | 172 | - | - | - | - |
$4,602 187,068 kWh |
$1,123 172 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $4,269 Cost: $530 |
$3,065 | 124,611 | $1,204 | 185 | - | - | - | - |
$3,065 124,611 kWh |
$1,204 185 kW-months/year |
- - MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $861,464 Cost: $275,878 |
$68,047 | 2,766,150 | $22,914 | 3,509 | $772,013 | 89,790 | $(-1,510) | - | $68,047 2,766,150 kWh |
$22,914 3,509 kW-months/year |
$772,013 89,790 MMBtu |
$(-1,510) - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $592,005 Cost: $259,483 |
$53,844 | 2,188,773 | $17,497 | 2,680 | $522,174 | 60,718 | $(-1,510) | - | $53,844 2,188,773 kWh |
$17,497 2,680 kW-months/year |
$522,174 60,718 MMBtu |
$(-1,510) - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||