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IAC Assessment: WV0391
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IAC Assessment: WV0391
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IAC Center West Virginia University
Assessment Year 2009
Principal Product Precast Concrete
NAICS 238120 - Structural Steel and Precast Concrete Contractors
SIC 3272 - Concrete Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 180
Plant Area (Sq.Ft.) 189,154
Annual Production 93,400 Units
Production Hrs. Annual 5,060
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $135,840 3,256,768 kWh $0.04
Electricity Demand $69,805 8,854 kW-months/year $7.88
Electricity Fees $567 - $ -
Natural Gas $353,514 26,363 MMBtu $13.41
TOTAL ENERGY COSTS $559,726
RECOMMENDED SAVINGS* $79,257 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,637
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$27,893
Cost:
$26,000
- - - - $27,893 2,080 - - -
-
kWh
-
-
kW-months/year
$27,893
2,080
MMBtu
-
-
$
02: 2.7134 USE PHOTOCELL CONTROLS Savings:
$11,811
Cost:
$6,850
$8,155 195,518 $3,656 464 - - - - $8,155
195,518
kWh
$3,656
464
kW-months/year
-
-
MMBtu
-
-
$
03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$11,520
Cost:
$800
- - - - $11,573 863 $(-53) - -
-
kWh
-
-
kW-months/year
$11,573
863
MMBtu
$(-53)
-
$
04: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$9,238
Cost:
$8,890
$6,378 152,901 $2,860 363 - - - - $6,378
152,901
kWh
$2,860
363
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$4,896
Cost:
$8,900
$3,383 81,114 $1,513 192 - - - - $3,383
81,114
kWh
$1,513
192
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,483
Cost:
$105
$3,096 74,226 $1,387 176 - - - - $3,096
74,226
kWh
$1,387
176
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$3,782
Cost:
$8,543
- - - - $3,782 282 - - -
-
kWh
-
-
kW-months/year
$3,782
282
MMBtu
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,651
Cost:
$605
$1,978 47,412 $883 112 - - $(-210) - $1,978
47,412
kWh
$883
112
kW-months/year
-
-
MMBtu
$(-210)
-
$
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,609
Cost:
$1,000
$1,898 45,516 $851 108 - - $(-140) - $1,898
45,516
kWh
$851
108
kW-months/year
-
-
MMBtu
$(-140)
-
$
10: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$374
Cost:
$300
$215 5,154 $159 12 - - - - $215
5,154
kWh
$159
12
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$79,257
Cost:
$61,993
$25,103 601,841 $11,309 1,427 $43,248 3,225 $(-403) - $25,103
601,841
kWh
$11,309
1,427
kW-months/year
$43,248
3,225
MMBtu
$(-403)
-
$
TOTAL IMPLEMENTED Savings:
$21,637
Cost:
$2,810
$7,187 172,308 $3,280 408 $11,573 863 $(-403) - $7,187
172,308
kWh
$3,280
408
kW-months/year
$11,573
863
MMBtu
$(-403)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes