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IAC Assessment: WV0416
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DOE MESC
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IAC Assessment: WV0416
IAC Center West Virginia University
Assessment Year 2010
Principal Product fuel and oil additives
NAICS 325520 - Adhesive Manufacturing
SIC 2891 - Adhesives And Sealants
Sales $100,000,000-$500,000,000
# of Employees 80
Plant Area (Sq.Ft.) 100,000
Annual Production 6,500,000 Units
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $334,145 5,248,800 kWh $0.06
Electricity Demand $67,047 10,346 kW-months/year $6.48
Natural Gas $295,121 26,892 MMBtu $10.97
TOTAL ENERGY COSTS $696,313
RECOMMENDED SAVINGS* $66,029 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $20,627
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$15,244
Cost:
$30,500
- - - - $15,244 1,396 - - -
-
kWh
-
-
kW-months/year
$15,244
1,396
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$8,496
Cost:
$2,500
- - - - $8,616 789 $(-120) - -
-
kWh
-
-
kW-months/year
$8,616
789
MMBtu
$(-120)
-
$
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$8,288
Cost:
$2,374
- - - - $8,288 759 - - -
-
kWh
-
-
kW-months/year
$8,288
759
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$8,114
Cost:
$22,200
- - - - $8,114 743 - - -
-
kWh
-
-
kW-months/year
$8,114
743
MMBtu
-
-
$
05: 2.4314 USE SYNTHETIC LUBRICANT Savings:
$7,111
Cost:
$2,160
$6,243 98,069 $868 134 - - - - $6,243
98,069
kWh
$868
134
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$4,926
Cost:
$4,530
$4,323 67,913 $603 93 - - - - $4,323
67,913
kWh
$603
93
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$4,558
Cost:
$1,000
$4,389 68,950 $609 94 - - $(-440) - $4,389
68,950
kWh
$609
94
kW-months/year
-
-
MMBtu
$(-440)
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,797
Cost:
$830
$3,752 58,931 $525 81 - - $(-480) - $3,752
58,931
kWh
$525
81
kW-months/year
-
-
MMBtu
$(-480)
-
$
09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$3,776
Cost:
$1,360
$3,316 52,084 $460 71 - - - - $3,316
52,084
kWh
$460
71
kW-months/year
-
-
MMBtu
-
-
$
10: 2.4312 IMPROVE LUBRICATION PRACTICES Savings:
$1,031
Cost:
$938
$895 14,064 $136 21 - - - - $895
14,064
kWh
$136
21
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$688
Cost:
$280
- - - - $688 63 - - -
-
kWh
-
-
kW-months/year
$688
63
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$66,029
Cost:
$68,672
$22,918 360,011 $3,201 494 $40,950 3,750 $(-1,040) - $22,918
360,011
kWh
$3,201
494
kW-months/year
$40,950
3,750
MMBtu
$(-1,040)
-
$
TOTAL IMPLEMENTED Savings:
$20,627
Cost:
$5,690
$11,457 179,965 $1,594 246 $8,616 789 $(-1,040) - $11,457
179,965
kWh
$1,594
246
kW-months/year
$8,616
789
MMBtu
$(-1,040)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes