Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2011 |
| Principal Product | Recycled Rubber Polymers |
| NAICS | 325211 - Plastics Material and Resin Manufacturing |
| SIC | 2821 - Plastics Materials And Resins |
| Sales | $10,000,000-$50,000,000 |
| # of Employees | 78 |
| Plant Area (Sq.Ft.) | 300,000 |
| Annual Production | 80,000,000 Pounds |
| Production Hrs. Annual | 7,200 |
| Location (State) | OH |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $393,153 | 5,685,000 | kWh | $0.07 |
| Electricity Demand | $124,001 | 15,500 | kW-months/year | $8.00 |
| Electricity Fees | $8,424 | - | $ | - |
| Natural Gas | $106,532 | 13,788 | MMBtu | $7.73 |
| TOTAL ENERGY COSTS | $632,110 | |||
| RECOMMENDED SAVINGS* | $54,757 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $12,000 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $29,044 Cost: $18,250 |
$23,884 | 386,726 | $5,160 | 645 | - | - | - | - |
$23,884 386,726 kWh |
$5,160 645 kW-months/year |
- - MMBtu |
- - $ |
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| 02: 2.7242 CHANGE ZONE REHEAT COILS TO VARIABLE AIR VOLUME BOXES |
Savings: $9,494 Cost: $17,598 |
$8,062 | 130,534 | $1,432 | 179 | - | - | - | - |
$8,062 130,534 kWh |
$1,432 179 kW-months/year |
- - MMBtu |
- - $ |
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| 03: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $4,167 Cost: $1,000 |
- | - | - | - | $4,205 | 544 | $(-38) | - |
- - kWh |
- - kW-months/year |
$4,205 544 MMBtu |
$(-38) - $ |
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| 04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM |
Savings: $3,049 Cost: $2,000 |
$2,673 | 43,281 | $576 | 72 | - | - | $(-200) | - |
$2,673 43,281 kWh |
$576 72 kW-months/year |
- - MMBtu |
$(-200) - $ |
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| 05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $2,822 Cost: $1,150 |
$2,814 | 45,559 | $608 | 76 | - | - | $(-600) | - |
$2,814 45,559 kWh |
$608 76 kW-months/year |
- - MMBtu |
$(-600) - $ |
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| 06: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS |
Savings: $1,969 Cost: $920 |
$1,617 | 26,187 | $352 | 44 | - | - | - | - |
$1,617 26,187 kWh |
$352 44 kW-months/year |
- - MMBtu |
- - $ |
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| 07: 2.2426 USE WASTE HEAT FROM FLUE GASES TO HEAT SPACE CONDITIONING AIR |
Savings: $1,500 Cost: $2,875 |
- | - | - | - | $1,500 | 194 | - | - |
- - kWh |
- - kW-months/year |
$1,500 194 MMBtu |
- - $ |
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| 08: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,008 Cost: $50 |
$832 | 13,471 | $176 | 22 | - | - | - | - |
$832 13,471 kWh |
$176 22 kW-months/year |
- - MMBtu |
- - $ |
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| 09: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $954 Cost: $363 |
$786 | 12,730 | $168 | 21 | - | - | - | - |
$786 12,730 kWh |
$168 21 kW-months/year |
- - MMBtu |
- - $ |
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| 10: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES |
Savings: $750 Cost: $329 |
- | - | - | - | $750 | 97 | - | - |
- - kWh |
- - kW-months/year |
$750 97 MMBtu |
- - $ |
||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $54,757 Cost: $44,535 |
$40,668 | 658,488 | $8,472 | 1,059 | $6,455 | 835 | $(-838) | - | $40,668 658,488 kWh |
$8,472 1,059 kW-months/year |
$6,455 835 MMBtu |
$(-838) - $ |
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| TOTAL IMPLEMENTED |
Savings: $12,000 Cost: $4,563 |
$7,105 | 115,041 | $1,528 | 191 | $4,205 | 544 | $(-838) | - | $7,105 115,041 kWh |
$1,528 191 kW-months/year |
$4,205 544 MMBtu |
$(-838) - $ |
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Savings Cost |
$ | kWh | $ | kW-months/year | $ | MMBtu | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | Electricity Usage | Electricity Demand | Natural Gas | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||