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IAC Assessment: WV0458
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IAC Assessment: WV0458
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IAC Center West Virginia University
Assessment Year 2012
Principal Product Industrial Coatings
NAICS 332812 - Metal Coating, Engraving (except Jewelry and Silverware), and Allied Services to Manufacturers
SIC 3479 - Metal Coating And Allied Services
Sales $10,000,000-$50,000,000
# of Employees 166
Plant Area (Sq.Ft.) 193,000
Annual Production 45 Thousand Gallons
Production Hrs. Annual 6,864
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $361,282 4,267,316 kWh $0.08
Electricity Demand $87,370 12,860 kW-months/year $6.79
Natural Gas $565,689 104,380 MMBtu $5.42
TOTAL ENERGY COSTS $1,014,341
RECOMMENDED SAVINGS* $110,507 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,395
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$63,289
Cost:
$91,080
- - - - $63,289 11,677 - - -
-
kWh
-
-
kW-months/year
$63,289
11,677
MMBtu
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$32,380
Cost:
$1,700
- - - - $32,380 6,107 - - -
-
kWh
-
-
kW-months/year
$32,380
6,107
MMBtu
-
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$5,693
Cost:
$2,220
$4,702 55,545 $991 146 - - - - $4,702
55,545
kWh
$991
146
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4156 ESTABLISH A PREVENTATIVE MAINTENANCE PROGRAM Savings:
$2,949
Cost:
$1,000
$2,766 32,667 $543 80 - - $(-360) - $2,766
32,667
kWh
$543
80
kW-months/year
-
-
MMBtu
$(-360)
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$2,928
Cost:
$770
$2,752 32,504 $536 79 - - $(-360) - $2,752
32,504
kWh
$536
79
kW-months/year
-
-
MMBtu
$(-360)
-
$
06: 2.8112 COMBINE UTILITY METERS Savings:
$1,490
Cost:
$6,000
- - $1,490 228 - - - - -
-
kWh
$1,490
228
kW-months/year
-
-
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,138
Cost:
$573
- - - - $1,138 210 - - -
-
kWh
-
-
kW-months/year
$1,138
210
MMBtu
-
-
$
08: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$640
Cost:
$45
$559 6,608 $81 12 - - - - $559
6,608
kWh
$81
12
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$110,507
Cost:
$103,388
$10,779 127,324 $3,641 545 $96,807 17,994 $(-720) - $10,779
127,324
kWh
$3,641
545
kW-months/year
$96,807
17,994
MMBtu
$(-720)
-
$
TOTAL IMPLEMENTED Savings:
$39,395
Cost:
$4,043
$5,518 65,171 $1,079 159 $33,518 6,317 $(-720) - $5,518
65,171
kWh
$1,079
159
kW-months/year
$33,518
6,317
MMBtu
$(-720)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes