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IAC Assessment: WV0461
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IAC Assessment: WV0461
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IAC Center West Virginia University
Assessment Year 2013
Principal Product clinical testing material
NAICS 325414 - Biological Product (except Diagnostic) Manufacturing
SIC 2834 - Pharmaceutical Preparations
Sales >$500,000,000
# of Employees 2,500
Plant Area (Sq.Ft.) 816,975
Annual Production 20,000,000 Pounds
Production Hrs. Annual 8,616
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $4,129,049 53,270,599 kWh $0.08
Electricity Demand $246,777 103,871 kW-months/year $2.38
Natural Gas $2,685,863 214,869 MMBtu $12.50
TOTAL ENERGY COSTS $7,061,689
RECOMMENDED SAVINGS* $327,016 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $229,040
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.2612 USE COOLING TOWER WATER INSTEAD OF REFRIGERATION Savings:
$166,335
Cost:
$175,000
$159,512 2,058,220 $6,823 2,867 - - - - $159,512
2,058,220
kWh
$6,823
2,867
kW-months/year
-
-
MMBtu
-
-
$
02: 2.2113 REPAIR OR REPLACE STEAM TRAPS Savings:
$84,625
Cost:
$8,800
- - - - $86,625 6,930 $(-2,000) - -
-
kWh
-
-
kW-months/year
$86,625
6,930
MMBtu
$(-2,000)
-
$
03: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$40,724
Cost:
-
$39,053 503,912 $1,671 702 - - - - $39,053
503,912
kWh
$1,671
702
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$14,386
Cost:
$31,000
$13,881 179,116 $505 212 - - - - $13,881
179,116
kWh
$505
212
kW-months/year
-
-
MMBtu
-
-
$
05: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$7,595
Cost:
$800
$7,283 93,971 $312 131 - - - - $7,283
93,971
kWh
$312
131
kW-months/year
-
-
MMBtu
-
-
$
06: 2.2136 INSTALL / REPAIR INSULATION ON STEAM LINES Savings:
$6,538
Cost:
$1,117
- - - - $6,538 523 - - -
-
kWh
-
-
kW-months/year
$6,538
523
MMBtu
-
-
$
07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$4,023
Cost:
$200
$3,859 49,790 $164 69 - - - - $3,859
49,790
kWh
$164
69
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,507
Cost:
$2,350
$1,906 24,598 $81 34 - - $(-480) - $1,906
24,598
kWh
$81
34
kW-months/year
-
-
MMBtu
$(-480)
-
$
09: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,283
Cost:
$3,500
$1,230 15,871 $53 22 - - - - $1,230
15,871
kWh
$53
22
kW-months/year
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$327,016
Cost:
$222,767
$226,724 2,925,478 $9,609 4,037 $93,163 7,453 $(-2,480) - $226,724
2,925,478
kWh
$9,609
4,037
kW-months/year
$93,163
7,453
MMBtu
$(-2,480)
-
$
TOTAL IMPLEMENTED Savings:
$229,040
Cost:
$206,800
$219,729 2,835,219 $9,311 3,912 - - - - $219,729
2,835,219
kWh
$9,311
3,912
kW-months/year
-
-
MMBtu
-
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes