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IAC Assessment: WV0464
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IAC Assessment: WV0464
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IAC Center West Virginia University
Assessment Year 2013
Principal Product pressure sensitive films
NAICS 322220 - Paper Bag and Coated and Treated Paper Manufacturing
SIC 2673 - Bags: Plastics, Laminated, & Coated
Sales $50,000,000-$100,000,000
# of Employees 120
Plant Area (Sq.Ft.) 150,000
Annual Production 75,000,000 Thousand Feet
Production Hrs. Annual 7,488
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,252,832 17,932,100 kWh $0.07
Electricity Demand $238,938 36,912 kW-months/year $6.47
Natural Gas $162,804 35,998 MMBtu $4.52
TOTAL ENERGY COSTS $1,654,574
RECOMMENDED SAVINGS* $84,739 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $25,978
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$38,155
Cost:
$6,768
$8,540 122,171 - - $29,615 6,552 - - $8,540
122,171
kWh
-
-
kW-months/year
$29,615
6,552
MMBtu
-
-
$
02: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$17,893
Cost:
$1,000
$17,263 246,973 $2,387 369 - - $(-1,757) - $17,263
246,973
kWh
$2,387
369
kW-months/year
-
-
MMBtu
$(-1,757)
-
$
03: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,493
Cost:
$17,640
$12,493 178,726 - - - - - - $12,493
178,726
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
04: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,702
Cost:
-
$4,094 58,573 $608 94 - - - - $4,094
58,573
kWh
$608
94
kW-months/year
-
-
MMBtu
-
-
$
05: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$4,654
Cost:
$984
$4,052 57,968 $602 93 - - - - $4,052
57,968
kWh
$602
93
kW-months/year
-
-
MMBtu
-
-
$
06: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,550
Cost:
$32
$2,265 32,407 $285 44 - - - - $2,265
32,407
kWh
$285
44
kW-months/year
-
-
MMBtu
-
-
$
07: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,256
Cost:
$1,068
$1,439 20,581 $201 31 - - $(-384) - $1,439
20,581
kWh
$201
31
kW-months/year
-
-
MMBtu
$(-384)
-
$
08: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$987
Cost:
$2,640
$(-206) (-2,940) $(-32) (-5) $1,225 271 - - $(-206)
(-2,940)
kWh
$(-32)
(-5)
kW-months/year
$1,225
271
MMBtu
-
-
$
09: 2.4226 USE / PURCHASE OPTIMUM SIZED COMPRESSOR Savings:
$935
Cost:
$3,500
$864 12,374 $71 11 - - - - $864
12,374
kWh
$71
11
kW-months/year
-
-
MMBtu
-
-
$
10: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$791
Cost:
$1,320
- - - - $791 175 - - -
-
kWh
-
-
kW-months/year
$791
175
MMBtu
-
-
$
11: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$323
Cost:
$500
- - - - $371 82 $(-48) - -
-
kWh
-
-
kW-months/year
$371
82
MMBtu
$(-48)
-
$
TOTAL RECOMMENDED Savings:
$84,739
Cost:
$35,452
$50,804 726,833 $4,122 637 $32,002 7,080 $(-2,189) - $50,804
726,833
kWh
$4,122
637
kW-months/year
$32,002
7,080
MMBtu
$(-2,189)
-
$
TOTAL IMPLEMENTED Savings:
$25,978
Cost:
$20,224
$24,343 348,255 $1,696 262 $371 82 $(-432) - $24,343
348,255
kWh
$1,696
262
kW-months/year
$371
82
MMBtu
$(-432)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes