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IAC Assessment: WV0467
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IAC Assessment: WV0467
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IAC Center West Virginia University
Assessment Year 2013
Principal Product Flyers, Flyers & Custom mail
NAICS 323111 - Commercial Printing (except Screen and Books)
SIC 2759 - Commercial Printing, Nec
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 115,000
Annual Production 2,147,483,647 Units
Production Hrs. Annual 8,760
Location (State) VA
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,102,018 18,473,013 kWh $0.06
Electricity Demand $298,345 37,380 kW-months/year $7.98
Natural Gas $337,918 62,642 MMBtu $5.39
TOTAL ENERGY COSTS $1,738,281
RECOMMENDED SAVINGS* $119,206 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $38,665
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ $
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$26,386
Cost:
$31,000
$22,302 373,566 $4,084 511 - - - - $22,302
373,566
kWh
$4,084
511
kW-months/year
-
-
MMBtu
-
-
$
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$24,885
Cost:
-
$21,039 352,411 $3,846 482 - - - - $21,039
352,411
kWh
$3,846
482
kW-months/year
-
-
MMBtu
-
-
$
03: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$14,786
Cost:
$2,550
$12,496 209,320 $2,290 287 - - - - $12,496
209,320
kWh
$2,290
287
kW-months/year
-
-
MMBtu
-
-
$
04: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$12,526
Cost:
$21,000
- - - - $12,526 2,324 - - -
-
kWh
-
-
kW-months/year
$12,526
2,324
MMBtu
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$9,901
Cost:
$1,000
$11,262 188,646 $2,059 258 - - $(-3,420) - $11,262
188,646
kWh
$2,059
258
kW-months/year
-
-
MMBtu
$(-3,420)
-
$
06: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$7,844
Cost:
$500
- - - - $8,317 1,543 $(-473) - -
-
kWh
-
-
kW-months/year
$8,317
1,543
MMBtu
$(-473)
-
$
07: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$7,668
Cost:
$16,750
$6,479 108,529 $1,189 149 - - - - $6,479
108,529
kWh
$1,189
149
kW-months/year
-
-
MMBtu
-
-
$
08: 2.4324 REPLACE HYDRAULIC / PNEUMATIC EQUIPMENT WITH ELECTRIC EQUIPMENT Savings:
$5,230
Cost:
$3,625
$4,416 74,726 $814 102 - - - - $4,416
74,726
kWh
$814
102
kW-months/year
-
-
MMBtu
-
-
$
09: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$2,986
Cost:
$9,400
- - - - $2,986 554 - - -
-
kWh
-
-
kW-months/year
$2,986
554
MMBtu
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$2,815
Cost:
$248
$2,376 39,798 $439 55 - - - - $2,376
39,798
kWh
$439
55
kW-months/year
-
-
MMBtu
-
-
$
11: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$2,059
Cost:
$571
- - - - $2,059 382 - - -
-
kWh
-
-
kW-months/year
$2,059
382
MMBtu
-
-
$
12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,260
Cost:
$45
$1,068 17,884 $192 24 - - - - $1,068
17,884
kWh
$192
24
kW-months/year
-
-
MMBtu
-
-
$
13: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$534
Cost:
$826
$676 11,319 $128 16 - - $(-270) - $676
11,319
kWh
$128
16
kW-months/year
-
-
MMBtu
$(-270)
-
$
14: 2.7243 IMPROVE AIR CIRCULATION WITH DESTRATIFICATION FANS / OTHER METHODS Savings:
$326
Cost:
$810
$(-68) (-1,144) $(-16) (-2) $410 76 - - $(-68)
(-1,144)
kWh
$(-16)
(-2)
kW-months/year
$410
76
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$119,206
Cost:
$88,325
$82,046 1,375,055 $15,025 1,882 $26,298 4,879 $(-4,163) - $82,046
1,375,055
kWh
$15,025
1,882
kW-months/year
$26,298
4,879
MMBtu
$(-4,163)
-
$
TOTAL IMPLEMENTED Savings:
$38,665
Cost:
$4,914
$27,202 455,648 $4,980 624 $10,376 1,925 $(-3,893) - $27,202
455,648
kWh
$4,980
624
kW-months/year
$10,376
1,925
MMBtu
$(-3,893)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $
Electricity Usage Electricity Demand Natural Gas Personnel Changes Electricity Usage Electricity Demand Natural Gas Personnel Changes