IAC logo
IAC Assessment: WV0487
Sponsored by:
DOE MESC
IAC logo
IAC Assessment: WV0487
Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
Learn More
Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
IAC Center West Virginia University
Assessment Year 2014
Principal Product Engines and Transmissions
NAICS 336350 - Motor Vehicle Transmission and Power Train Parts Manufacturing
SIC 3714 - Motor Vehicle Parts And Accessories
Sales $100,000,000-$500,000,000
# of Employees 500
Plant Area (Sq.Ft.) 1,500,000
Annual Production 66,000 Units
Production Hrs. Annual 4,160
Location (State) MD
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $2,197,154 40,057,049 kWh $0.05
Electricity Demand $169,451 78,336 kW-months/year $2.16
Natural Gas $995,332 192,198 MMBtu $5.18
TOTAL ENERGY COSTS $3,361,937
RECOMMENDED SAVINGS* $173,614 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $39,768
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$83,149
Cost:
$50,000
- - - - - - $83,149 16,052 - - -
-
kWh
-
-
kW-months/year
-
-
$
$83,149
16,052
MMBtu
-
-
$
02: 2.2424 USE HEAT IN FLUE GASES TO PREHEAT PRODUCTS OR MATERIALS Savings:
$34,136
Cost:
$82,440
- - - - - - $34,136 6,590 - - -
-
kWh
-
-
kW-months/year
-
-
$
$34,136
6,590
MMBtu
-
-
$
03: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$12,000
Cost:
$56,000
- - - - $12,000 - - - - - -
-
kWh
-
-
kW-months/year
$12,000
-
$
-
-
MMBtu
-
-
$
04: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$10,990
Cost:
$7,560
$10,990 200,329 - - - - - - - - $10,990
200,329
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$9,081
Cost:
$1,000
$12,456 227,044 $1,415 655 - - - - $(-4,790) - $12,456
227,044
kWh
$1,415
655
kW-months/year
-
-
$
-
-
MMBtu
$(-4,790)
-
$
06: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,633
Cost:
$2,520
$5,633 102,675 - - - - - - - - $5,633
102,675
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$4,533
Cost:
-
$4,071 74,215 $462 214 - - - - - - $4,071
74,215
kWh
$462
214
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.2625 CHILL WATER TO THE HIGHEST TEMPERATURE POSSIBLE Savings:
$2,271
Cost:
$210
$2,040 37,193 $231 107 - - - - - - $2,040
37,193
kWh
$231
107
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,002
Cost:
$3,401
$1,799 32,790 $203 94 - - - - - - $1,799
32,790
kWh
$203
94
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$1,857
Cost:
$570
$1,667 30,382 $190 88 - - - - - - $1,667
30,382
kWh
$190
88
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.7261 INSTALL TIMERS AND/OR THERMOSTATS Savings:
$1,698
Cost:
$1,760
$1,525 27,800 $173 80 - - - - - - $1,525
27,800
kWh
$173
80
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
12: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$1,457
Cost:
$1,334
$1,812 33,025 $205 95 - - - - $(-560) - $1,812
33,025
kWh
$205
95
kW-months/year
-
-
$
-
-
MMBtu
$(-560)
-
$
13: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,419
Cost:
$70
$1,274 23,215 $145 67 - - - - - - $1,274
23,215
kWh
$145
67
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
14: 2.4221 INSTALL COMPRESSOR AIR INTAKES IN COOLEST LOCATIONS Savings:
$1,359
Cost:
$487
$1,221 22,261 $138 64 - - - - - - $1,221
22,261
kWh
$138
64
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
15: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$931
Cost:
$2,000
- - - - - - $1,036 200 $(-105) - -
-
kWh
-
-
kW-months/year
-
-
$
$1,036
200
MMBtu
$(-105)
-
$
16: 2.2511 INSULATE BARE EQUIPMENT Savings:
$564
Cost:
$2,006
- - - - - - $564 109 - - -
-
kWh
-
-
kW-months/year
-
-
$
$564
109
MMBtu
-
-
$
17: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$534
Cost:
$792
$480 8,754 $54 25 - - - - - - $480
8,754
kWh
$54
25
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$173,614
Cost:
$212,150
$44,968 819,683 $3,216 1,489 $12,000 - $118,885 22,951 $(-5,455) - $44,968
819,683
kWh
$3,216
1,489
kW-months/year
$12,000
-
$
$118,885
22,951
MMBtu
$(-5,455)
-
$
TOTAL IMPLEMENTED Savings:
$39,768
Cost:
$21,013
$41,707 760,229 $2,847 1,318 - - $564 109 $(-5,350) - $41,707
760,229
kWh
$2,847
1,318
kW-months/year
-
-
$
$564
109
MMBtu
$(-5,350)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes