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IAC Assessment: WV0508
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IAC Assessment: WV0508
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IAC Center West Virginia University
Assessment Year 2015
Principal Product bread, rolls, and buns
NAICS 311812 - Commercial Bakeries
SIC 2051 - Bread, Cake, And Related Products
Sales $50,000,000-$100,000,000
# of Employees 220
Plant Area (Sq.Ft.) 81,000
Annual Production 83,000,000 Pounds
Production Hrs. Annual 8,112
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $642,526 8,936,201 kWh $0.07
Natural Gas $372,374 57,915 MMBtu $6.43
TOTAL ENERGY COSTS $1,014,900
RECOMMENDED SAVINGS* $122,567 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $40,269
#|Description Savings
Cost
Status Electricity Usage Natural Gas Personnel Changes Water Consumption Electricity Usage Natural Gas Personnel Changes Water Consumption
$ kWh $ MMBtu $ $ $ Tgal
01: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$25,372
Cost:
$17,412
- - $25,372 3,942 - - - - -
-
kWh
$25,372
3,942
MMBtu
-
-
$
-
-
Tgal
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$24,572
Cost:
$25,343
$24,572 341,757 - - - - - - $24,572
341,757
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$18,607
Cost:
$81,480
$(-235) (-3,270) $11,953 1,859 - - $6,889 - $(-235)
(-3,270)
kWh
$11,953
1,859
MMBtu
-
-
$
$6,889
-
Tgal
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$14,278
Cost:
$1,000
$14,898 207,208 - - $(-620) - - - $14,898
207,208
kWh
-
-
MMBtu
$(-620)
-
$
-
-
Tgal
05: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$12,854
Cost:
$1,700
- - $12,905 2,007 $(-51) - - - -
-
kWh
$12,905
2,007
MMBtu
$(-51)
-
$
-
-
Tgal
06: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$10,108
Cost:
$7,873
- - $10,108 1,572 - - - - -
-
kWh
$10,108
1,572
MMBtu
-
-
$
-
-
Tgal
07: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$5,521
Cost:
$194
$5,521 76,794 - - - - - - $5,521
76,794
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$3,800
Cost:
$545
$4,212 58,576 - - $(-412) - - - $4,212
58,576
kWh
-
-
MMBtu
$(-412)
-
$
-
-
Tgal
09: 2.2522 ISOLATE HOT OR COLD EQUIPMENT Savings:
$3,639
Cost:
$5,172
- - $3,639 566 - - - - -
-
kWh
$3,639
566
MMBtu
-
-
$
-
-
Tgal
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$3,083
Cost:
$29
$3,083 42,874 - - - - - - $3,083
42,874
kWh
-
-
MMBtu
-
-
$
-
-
Tgal
11: 2.2511 INSULATE BARE EQUIPMENT Savings:
$733
Cost:
$1,287
- - $733 114 - - - - -
-
kWh
$733
114
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$122,567
Cost:
$142,035
$52,051 723,939 $64,710 10,060 $(-1,083) - $6,889 - $52,051
723,939
kWh
$64,710
10,060
MMBtu
$(-1,083)
-
$
$6,889
-
Tgal
TOTAL IMPLEMENTED Savings:
$40,269
Cost:
$4,755
$27,714 385,452 $13,638 2,121 $(-1,083) - - - $27,714
385,452
kWh
$13,638
2,121
MMBtu
$(-1,083)
-
$
-
-
Tgal
Savings
Cost
$ kWh $ MMBtu $ $ $ Tgal
Electricity Usage Natural Gas Personnel Changes Water Consumption Electricity Usage Natural Gas Personnel Changes Water Consumption