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IAC Assessment: WV0510
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IAC Assessment: WV0510
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IAC Center West Virginia University
Assessment Year 2015
Principal Product Automotive Parts
NAICS 336360 - Motor Vehicle Seating and Interior Trim Manufacturing
SIC 2531 - Public Building & Related Furniture
Sales $50,000,000-$100,000,000
# of Employees 219
Plant Area (Sq.Ft.) 320,000
Annual Production 1,587,727,000 Pounds
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $516,375 12,997,883 kWh $0.04
Electricity Demand $616,082 30,221 kW-months/year $20.39
Natural Gas $129,633 22,259 MMBtu $5.82
TOTAL ENERGY COSTS $1,262,090
RECOMMENDED SAVINGS* $173,198 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $44,261
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$65,610
Cost:
$211,134
$65,610 1,652,650 - - - - - - - - $65,610
1,652,650
kWh
-
-
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
02: 2.2511 INSULATE BARE EQUIPMENT Savings:
$47,885
Cost:
$8,730
$24,090 606,803 $23,795 1,167 - - - - - - $24,090
606,803
kWh
$23,795
1,167
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$15,681
Cost:
$1,000
$10,858 273,492 $10,725 526 - - - - $(-5,902) - $10,858
273,492
kWh
$10,725
526
kW-months/year
-
-
$
-
-
MMBtu
$(-5,902)
-
$
04: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$9,890
Cost:
$3,930
$4,996 125,853 $4,894 240 - - - - - - $4,996
125,853
kWh
$4,894
240
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
05: 2.3212 OPTIMIZE PLANT POWER FACTOR Savings:
$9,408
Cost:
$24,300
- - - - $9,408 - - - - - -
-
kWh
-
-
kW-months/year
$9,408
-
$
-
-
MMBtu
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$5,855
Cost:
$1,108
$3,214 80,968 $3,181 156 - - - - $(-540) - $3,214
80,968
kWh
$3,181
156
kW-months/year
-
-
$
-
-
MMBtu
$(-540)
-
$
07: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,050
Cost:
-
$2,542 64,038 $2,508 123 - - - - - - $2,542
64,038
kWh
$2,508
123
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
08: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES Savings:
$4,904
Cost:
$537
$2,467 62,145 $2,437 120 - - - - - - $2,467
62,145
kWh
$2,437
120
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.7447 INSTALL VINYL STRIP / HIGH SPEED / AIR CURTAIN DOORS Savings:
$3,824
Cost:
$2,324
$(-771) (-19,421) $(-754) (-37) - - $5,349 919 - - $(-771)
(-19,421)
kWh
$(-754)
(-37)
kW-months/year
-
-
$
$5,349
919
MMBtu
-
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,881
Cost:
$46
$1,454 36,634 $1,427 70 - - - - - - $1,454
36,634
kWh
$1,427
70
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
11: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT Savings:
$2,210
Cost:
$7,073
$1,109 27,931 $1,101 54 - - - - - - $1,109
27,931
kWh
$1,101
54
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$173,198
Cost:
$260,182
$115,569 2,911,093 $49,314 2,419 $9,408 - $5,349 919 $(-6,442) - $115,569
2,911,093
kWh
$49,314
2,419
kW-months/year
$9,408
-
$
$5,349
919
MMBtu
$(-6,442)
-
$
TOTAL IMPLEMENTED Savings:
$44,261
Cost:
$6,621
$25,531 643,130 $25,172 1,235 - - - - $(-6,442) - $25,531
643,130
kWh
$25,172
1,235
kW-months/year
-
-
$
-
-
MMBtu
$(-6,442)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes