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IAC Assessment: WV0534
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IAC Assessment: WV0534
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IAC Center West Virginia University
Assessment Year 2016
Principal Product Anodized Aluminum
NAICS 332813 - Electroplating, Plating, Polishing, Anodizing, and Coloring
SIC 3471 - Plating And Polishing
Sales $5,000,000-$10,000,000
# of Employees 50
Plant Area (Sq.Ft.) 40,000
Annual Production 40,000 Units
Production Hrs. Annual 6,240
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $202,327 2,582,400 kWh $0.08
Electricity Demand $59,691 7,831 kW-months/year $7.62
Electricity Fees $980 - $ -
Natural Gas $52,495 10,098 MMBtu $5.20
TOTAL ENERGY COSTS $315,493
RECOMMENDED SAVINGS* $40,983 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $10,026
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes
$ kWh $ kW-months/year $ $ $ MMBtu $ $
01: 2.8114 CHANGE RATE SCHEDULES OR OTHER CHANGES IN UTILITY SERVICE Savings:
$28,092
Cost:
$3,000
- - - - $28,092 - - - - - -
-
kWh
-
-
kW-months/year
$28,092
-
$
-
-
MMBtu
-
-
$
02: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$3,016
Cost:
-
$2,543 32,472 $473 62 - - - - - - $2,543
32,472
kWh
$473
62
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
03: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$2,083
Cost:
$1,000
$2,256 28,818 $419 55 - - - - $(-592) - $2,256
28,818
kWh
$419
55
kW-months/year
-
-
$
-
-
MMBtu
$(-592)
-
$
04: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$2,026
Cost:
$4,100
- - - - - - $2,101 404 $(-75) - -
-
kWh
-
-
kW-months/year
-
-
$
$2,101
404
MMBtu
$(-75)
-
$
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$1,565
Cost:
$4,150
$1,321 16,874 $244 32 - - - - - - $1,321
16,874
kWh
$244
32
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
06: 2.2414 USE WASTE HEAT FROM HOT FLUE GASES TO PREHEAT Savings:
$1,300
Cost:
$2,900
- - - - - - $1,300 250 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,300
250
MMBtu
-
-
$
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$1,196
Cost:
$1,953
- - - - - - $1,196 230 - - -
-
kWh
-
-
kW-months/year
-
-
$
$1,196
230
MMBtu
-
-
$
08: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$616
Cost:
$315
$517 6,604 $99 13 - - - - - - $517
6,604
kWh
$99
13
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
09: 2.4239 ELIMINATE OR REDUCE COMPRESSED AIR USAGE Savings:
$474
Cost:
$256
$398 5,089 $76 10 - - - - - - $398
5,089
kWh
$76
10
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
10: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$471
Cost:
$1,125
$522 6,662 $99 13 - - - - $(-150) - $522
6,662
kWh
$99
13
kW-months/year
-
-
$
-
-
MMBtu
$(-150)
-
$
11: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$144
Cost:
$50
$121 1,548 $23 3 - - - - - - $121
1,548
kWh
$23
3
kW-months/year
-
-
$
-
-
MMBtu
-
-
$
TOTAL RECOMMENDED Savings:
$40,983
Cost:
$18,849
$7,678 98,067 $1,433 188 $28,092 - $4,597 884 $(-817) - $7,678
98,067
kWh
$1,433
188
kW-months/year
$28,092
-
$
$4,597
884
MMBtu
$(-817)
-
$
TOTAL IMPLEMENTED Savings:
$10,026
Cost:
$8,799
$6,357 81,193 $1,189 156 - - $3,297 634 $(-817) - $6,357
81,193
kWh
$1,189
156
kW-months/year
-
-
$
$3,297
634
MMBtu
$(-817)
-
$
Savings
Cost
$ kWh $ kW-months/year $ $ $ MMBtu $ $
Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes Electricity Usage Electricity Demand Electricity Fees Natural Gas Personnel Changes