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IAC Assessment: WV0563
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IAC Assessment: WV0563
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IAC Center West Virginia University
Assessment Year 2018
Principal Product Automobile plastic parts
NAICS 326199 - All Other Plastics Product Manufacturing
SIC 3089 - Plastics Products, Nec
Sales $50,000,000-$100,000,000
# of Employees 1,000
Plant Area (Sq.Ft.) 590,000
Annual Production 90,000,000 Pounds
Production Hrs. Annual 8,760
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $3,749,076 43,162,347 kWh $0.09
Electricity Demand $659,585 82,448 kW-months/year $8.00
Natural Gas $846,973 182,370 MMBtu $4.64
TOTAL ENERGY COSTS $5,255,634
RECOMMENDED SAVINGS* $238,323 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $21,468
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
01: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$85,272
Cost:
$36,000
$85,272 981,280 - - - - - - - - $85,272
981,280
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
02: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$83,489
Cost:
$54,000
$83,489 960,744 - - - - - - - - $83,489
960,744
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
03: 2.2437 RECOVER WASTE HEAT FROM EQUIPMENT Savings:
$35,888
Cost:
$173,323
$24,072 277,004 $11,816 1,477 - - - - - - $24,072
277,004
kWh
$11,816
1,477
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
04: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$20,002
Cost:
$754
$18,114 208,444 $2,288 286 - - $(-400) - - - $18,114
208,444
kWh
$2,288
286
kW-months/year
-
-
MMBtu
$(-400)
-
$
-
-
Tgal
05: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$12,206
Cost:
$59,750
$12,206 140,458 - - - - - - - - $12,206
140,458
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
$
-
-
Tgal
06: 3.4151 MINIMIZE WATER USAGE Savings:
$1,202
Cost:
$1,400
- - - - - - $(-1,400) - $2,602 - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$(-1,400)
-
$
$2,602
-
Tgal
07: 2.2511 INSULATE BARE EQUIPMENT Savings:
$264
Cost:
$235
- - - - $264 57 - - - - -
-
kWh
-
-
kW-months/year
$264
57
MMBtu
-
-
$
-
-
Tgal
TOTAL RECOMMENDED Savings:
$238,323
Cost:
$325,462
$223,153 2,567,930 $14,104 1,763 $264 57 $(-1,800) - $2,602 - $223,153
2,567,930
kWh
$14,104
1,763
kW-months/year
$264
57
MMBtu
$(-1,800)
-
$
$2,602
-
Tgal
TOTAL IMPLEMENTED Savings:
$21,468
Cost:
$2,389
$18,114 208,444 $2,288 286 $264 57 $(-1,800) - $2,602 - $18,114
208,444
kWh
$2,288
286
kW-months/year
$264
57
MMBtu
$(-1,800)
-
$
$2,602
-
Tgal
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ $ $ Tgal
Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption Electricity Usage Electricity Demand Natural Gas Personnel Changes Water Consumption