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IAC Assessment: WV0575
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IAC Assessment: WV0575
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IAC Center West Virginia University
Assessment Year 2019
Principal Product Automation equipment
NAICS 333922 - Conveyor and Conveying Equipment Manufacturing
SIC 3535 - Conveyors And Conveying Equipment
Sales $10,000,000-$50,000,000
# of Employees 121
Plant Area (Sq.Ft.) 105,419
Annual Production 5,600,000 Pounds
Production Hrs. Annual 4,836
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $73,484 1,041,800 kWh $0.07
Electricity Demand $53,670 3,258 kW-months/year $16.47
Electricity Fees $945 - $ -
Natural Gas $48,812 4,387 MMBtu $11.13
TOTAL ENERGY COSTS $177,955
RECOMMENDED SAVINGS* $15,718 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $5,080
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED Savings:
$6,365
Cost:
$5,150
$(-646) 9,168 $(-379) 23 $7,390 664 - - - - - - $(-646)
9,168
kWh
$(-379)
23
kW-months/year
$7,390
664
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$2,374
Cost:
$8,525
$1,501 21,296 $873 53 - - - - - - - - $1,501
21,296
kWh
$873
53
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$1,872
Cost:
$896
$1,180 16,731 $692 42 - - - - - - - - $1,180
16,731
kWh
$692
42
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.6232 INSTALL SET-BACK TIMERS Savings:
$1,692
Cost:
$105
- - - - $1,692 152 - - - - - - -
-
kWh
-
-
kW-months/year
$1,692
152
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
05: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$940
Cost:
$70
$594 8,421 $346 21 - - - - - - - - $594
8,421
kWh
$346
21
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$715
Cost:
$1,275
$715 10,140 - - - - - - - - - - $715
10,140
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
07: 3.5131 RECYCLE WHITE WATER Savings:
$674
Cost:
$2,000
- - - - - - $325 84 $349 84 - - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$325
84
Tgal
$349
84
Tgal
-
-
$
08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$576
Cost:
$558
$461 6,539 $395 24 - - - - - - $(-280) - $461
6,539
kWh
$395
24
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-280)
-
$
09: 3.4151 MINIMIZE WATER USAGE Savings:
$510
Cost:
$1,400
- - - - - - $311 80 $334 80 $(-135) - -
-
kWh
-
-
kW-months/year
-
-
MMBtu
$311
80
Tgal
$334
80
Tgal
$(-135)
-
$
TOTAL RECOMMENDED Savings:
$15,718
Cost:
$19,979
$3,805 72,295 $1,927 163 $9,082 816 $636 164 $683 164 $(-415) - $3,805
72,295
kWh
$1,927
163
kW-months/year
$9,082
816
MMBtu
$636
164
Tgal
$683
164
Tgal
$(-415)
-
$
TOTAL IMPLEMENTED Savings:
$5,080
Cost:
$1,629
$2,235 31,691 $1,433 87 $1,692 152 - - - - $(-280) - $2,235
31,691
kWh
$1,433
87
kW-months/year
$1,692
152
MMBtu
-
-
Tgal
-
-
Tgal
$(-280)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes