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IAC Assessment: WV0576
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IAC Assessment: WV0576
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IAC Center West Virginia University
Assessment Year 2019
Principal Product Ceramic Dinnerware
NAICS 327110 - Pottery, Ceramics, and Plumbing Fixture Manufacturing
SIC 3262 - Vitreous China Table & Kitchenware
Sales $10,000,000-$50,000,000
# of Employees 500
Plant Area (Sq.Ft.) 1,611,720
Annual Production 21,600,000 Units
Production Hrs. Annual 6,000
Location (State) WV
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $1,557,588 18,793,224 kWh $0.08
Electricity Demand $675,816 42,733 kW-months/year $15.81
Electricity Fees $6,591 - $ -
Natural Gas $1,405,745 441,552 MMBtu $3.18
TOTAL ENERGY COSTS $3,951,981
RECOMMENDED SAVINGS* $516,122 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $32,091
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
01: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$274,752
Cost:
$432,000
- - - - $274,752 86,400 - - - - - - -
-
kWh
-
-
kW-months/year
$274,752
86,400
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
02: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$141,742
Cost:
$375,000
- - - - $141,742 44,573 - - - - - - -
-
kWh
-
-
kW-months/year
$141,742
44,573
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
03: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$51,831
Cost:
$25,750
$37,594 451,846 $14,237 900 - - - - - - - - $37,594
451,846
kWh
$14,237
900
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
04: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$13,307
Cost:
$1,000
$15,140 181,975 - - - - - - - - $(-1,833) - $15,140
181,975
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-1,833)
-
$
05: 3.5131 RECYCLE WHITE WATER Savings:
$10,243
Cost:
$11,900
$(-409) (-4,913) - - - - $4,527 26,630 $6,125 26,630 - - $(-409)
(-4,913)
kWh
-
-
kW-months/year
-
-
MMBtu
$4,527
26,630
Tgal
$6,125
26,630
Tgal
-
-
$
06: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$10,175
Cost:
$833
$7,666 92,134 $2,909 184 - - - - - - $(-400) - $7,666
92,134
kWh
$2,909
184
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-400)
-
$
07: 2.7135 INSTALL OCCUPANCY SENSORS Savings:
$5,850
Cost:
$2,860
$5,850 70,327 - - - - - - - - - - $5,850
70,327
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
08: 2.4111 UTILIZE ENERGY-EFFICIENT BELTS AND OTHER IMPROVED MECHANISMS Savings:
$5,463
Cost:
-
$3,961 47,613 $1,502 95 - - - - - - - - $3,961
47,613
kWh
$1,502
95
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
09: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$2,759
Cost:
$2,875
$2,000 24,043 $759 48 - - - - - - - - $2,000
24,043
kWh
$759
48
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
-
-
$
TOTAL RECOMMENDED Savings:
$516,122
Cost:
$852,218
$71,802 863,025 $19,407 1,227 $416,494 130,973 $4,527 26,630 $6,125 26,630 $(-2,233) - $71,802
863,025
kWh
$19,407
1,227
kW-months/year
$416,494
130,973
MMBtu
$4,527
26,630
Tgal
$6,125
26,630
Tgal
$(-2,233)
-
$
TOTAL IMPLEMENTED Savings:
$32,091
Cost:
$7,568
$30,656 368,479 $3,668 232 - - - - - - $(-2,233) - $30,656
368,479
kWh
$3,668
232
kW-months/year
-
-
MMBtu
-
-
Tgal
-
-
Tgal
$(-2,233)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ Tgal $ Tgal $ $
Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes Electricity Usage Electricity Demand Natural Gas Water Usage Water Disposal Personnel Changes