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IAC Assessment: WV0579
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IAC Assessment: WV0579
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IAC Center West Virginia University
Assessment Year 2019
Principal Product Paint and allied products
NAICS 325510 - Paint and Coating Manufacturing
SIC 2851 - Paints And Allied Products
Sales $10,000,000-$50,000,000
# of Employees 200
Plant Area (Sq.Ft.) 250,000
Annual Production 100,000,000,000 Pounds
Production Hrs. Annual 8,568
Location (State) OH
Source Yearly Cost Usage Unit Unit Cost
Electricity Usage $250,041 7,939,442 kWh $0.03
Electricity Demand $159,884 9,086 kW-months/year $17.60
Electricity Fees $108 - $ -
Natural Gas $508,804 126,919 MMBtu $4.01
TOTAL ENERGY COSTS $1,044,637
RECOMMENDED SAVINGS* $147,499 *Non-energy impacts
included in savings.
See recommendations below
IMPLEMENTED SAVINGS* $23,802
#|Description Savings
Cost
Status Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes
$ kWh $ kW-months/year $ MMBtu $ gal $ $
01: 3.6193 INSTALL EQUIPMENT (eg COMPACTOR) TO REDUCE DISPOSAL COSTS Savings:
$95,486
Cost:
$76,000
$(-3,266) (-103,697) - - $(-14,468) (-3,608) $113,220 333,000 - - $(-3,266)
(-103,697)
kWh
-
-
kW-months/year
$(-14,468)
(-3,608)
MMBtu
$113,220
333,000
gal
-
-
$
02: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO Savings:
$18,379
Cost:
$3,500
- - - - $18,867 4,705 - - $(-488) - -
-
kWh
-
-
kW-months/year
$18,867
4,705
MMBtu
-
-
gal
$(-488)
-
$
03: 2.1221 REPLACE OBSOLETE BURNERS WITH MORE EFFICIENT ONES Savings:
$14,452
Cost:
$10,325
- - - - $14,452 3,604 - - - - -
-
kWh
-
-
kW-months/year
$14,452
3,604
MMBtu
-
-
gal
-
-
$
04: 2.1243 USE HEAT FROM BOILER BLOWDOWN TO PREHEAT BOILER FEED WATER Savings:
$8,774
Cost:
$22,038
- - - - $8,774 2,188 - - - - -
-
kWh
-
-
kW-months/year
$8,774
2,188
MMBtu
-
-
gal
-
-
$
05: 2.4151 DEVELOP A REPAIR/REPLACE POLICY Savings:
$4,488
Cost:
$879
$1,510 47,931 $3,238 184 - - - - $(-260) - $1,510
47,931
kWh
$3,238
184
kW-months/year
-
-
MMBtu
-
-
gal
$(-260)
-
$
06: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM Savings:
$2,976
Cost:
$11,825
$2,976 94,484 - - - - - - - - $2,976
94,484
kWh
-
-
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
07: 2.4224 UPGRADE CONTROLS ON COMPRESSORS Savings:
$1,120
Cost:
$5,000
$275 8,745 $845 48 - - - - - - $275
8,745
kWh
$845
48
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
08: 2.4234 COOL COMPRESSOR AIR INTAKE WITH HEAT EXCHANGER Savings:
$889
Cost:
$1,460
$393 12,476 $496 28 - - - - - - $393
12,476
kWh
$496
28
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
09: 2.4157 ESTABLISH A PREDICTIVE MAINTENANCE PROGRAM Savings:
$589
Cost:
$1,000
$4,026 127,816 $3,080 175 - - - - $(-6,517) - $4,026
127,816
kWh
$3,080
175
kW-months/year
-
-
MMBtu
-
-
gal
$(-6,517)
-
$
10: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED Savings:
$346
Cost:
$33
$82 2,618 $264 15 - - - - - - $82
2,618
kWh
$264
15
kW-months/year
-
-
MMBtu
-
-
gal
-
-
$
TOTAL RECOMMENDED Savings:
$147,499
Cost:
$132,060
$5,996 190,373 $7,923 450 $27,625 6,889 $113,220 333,000 $(-7,265) - $5,996
190,373
kWh
$7,923
450
kW-months/year
$27,625
6,889
MMBtu
$113,220
333,000
gal
$(-7,265)
-
$
TOTAL IMPLEMENTED Savings:
$23,802
Cost:
$5,412
$5,618 178,365 $6,582 374 $18,867 4,705 - - $(-7,265) - $5,618
178,365
kWh
$6,582
374
kW-months/year
$18,867
4,705
MMBtu
-
-
gal
$(-7,265)
-
$
Savings
Cost
$ kWh $ kW-months/year $ MMBtu $ gal $ $
Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes Electricity Usage Electricity Demand Natural Gas Other Liquid (non-haz) Personnel Changes