Implementation Grant Funding Opportunity Open
IMPORTANT: The grant program operates on a rolling basis and applications may be submitted at any time, with quarterly reviews.
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Implementation Grant Funding Opportunity Open
Qualifying* small and medium-sized US manufacturers, that received IAC or Combined Heat and Power Technical Assistance Partnership assessments between 2018 and 2024, can now apply for grants for implementation of assessment recommendations up 50% of qualifying* project costs with a maximum of $300,000 per manufacturer.
IMPORTANT: The grant program now operates on a rolling basis and applications may be submitted at any time through the year, with quarterly reviews.
*See Full Grant Solicitation for full qualification and selection details.
| IAC Center | West Virginia University |
|---|---|
| Assessment Year | 2020 |
| Principal Product | Plastic Manifolds and Paper Filter |
| NAICS | 326199 - All Other Plastics Product Manufacturing |
| SIC | 3089 - Plastics Products, Nec |
| Sales | $50,000,000-$100,000,000 |
| # of Employees | 410 |
| Plant Area (Sq.Ft.) | 205,000 |
| Annual Production | 23,000,000 Units |
| Production Hrs. Annual | 8,760 |
| Location (State) | WV |
| View Case Study | |
| Source | Yearly Cost | Usage | Unit | Unit Cost |
|---|---|---|---|---|
| Electricity Usage | $511,543 | 10,482,330 | kWh | $0.05 |
| Electricity Demand | $159,388 | 39,086 | kW-months/year | $4.08 |
| Electricity Fees | $27,038 | - | $ | - |
| Natural Gas | $44,076 | 7,770 | MMBtu | $5.67 |
| TOTAL ENERGY COSTS | $745,144 | |||
| RECOMMENDED SAVINGS* | $124,681 | *Non-energy impacts included in savings. See recommendations below |
||
| IMPLEMENTED SAVINGS* | $76,749 | |||
| #|Description |
Savings Cost |
Status | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Usage | Water Disposal | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Usage | Water Disposal | Personnel Changes | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| $ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 01: 2.4146 USE ADJUSTABLE FREQUENCY DRIVE OR MULTIPLE SPEED MOTORS ON EXISTING SYSTEM |
Savings: $30,897 Cost: $154,350 |
$30,897 | 633,139 | - | - | - | - | - | - | - | - | - | - | - | - |
$30,897 633,139 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 02: 2.7241 INSTALL OUTSIDE AIR DAMPER / ECONOMIZER ON HVAC UNIT |
Savings: $22,091 Cost: $28,000 |
$22,091 | 452,685 | - | - | - | - | - | - | - | - | - | - | - | - |
$22,091 452,685 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 03: 2.7135 INSTALL OCCUPANCY SENSORS |
Savings: $19,827 Cost: $15,605 |
$17,346 | 355,454 | $2,481 | 608 | - | - | - | - | - | - | - | - | - | - |
$17,346 355,454 kWh |
$2,481 608 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 04: 2.6231 UTILIZE CONTROLS TO OPERATE EQUIPMENT ONLY WHEN NEEDED |
Savings: $14,254 Cost: $12,580 |
- | - | - | - | - | - | $14,254 | 2,514 | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
- - $ |
$14,254 2,514 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 05: 2.3212 OPTIMIZE PLANT POWER FACTOR |
Savings: $10,950 Cost: $36,000 |
- | - | - | - | $10,950 | - | - | - | - | - | - | - | - | - |
- - kWh |
- - kW-months/year |
$10,950 - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 06: 2.4224 UPGRADE CONTROLS ON COMPRESSORS |
Savings: $10,700 Cost: $5,225 |
$9,427 | 193,167 | $1,273 | 312 | - | - | - | - | - | - | - | - | - | - |
$9,427 193,167 kWh |
$1,273 312 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 07: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $6,413 Cost: $2,438 |
$6,413 | 131,420 | - | - | - | - | - | - | - | - | - | - | - | - |
$6,413 131,420 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 08: 2.4151 DEVELOP A REPAIR/REPLACE POLICY |
Savings: $2,587 Cost: $575 |
$2,707 | 55,469 | - | - | - | - | - | - | - | - | - | - | $(-120) | - |
$2,707 55,469 kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
$(-120) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 09: 3.4151 MINIMIZE WATER USAGE |
Savings: $2,004 Cost: $3,500 |
- | - | - | - | - | - | - | - | $1,244 | 150 | $1,025 | 150 | $(-265) | - |
- - kWh |
- - kW-months/year |
- - $ |
- - MMBtu |
$1,244 150 Tgal |
$1,025 150 Tgal |
$(-265) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 10: 2.4236 ELIMINATE LEAKS IN INERT GAS AND COMPRESSED AIR LINES/ VALVES |
Savings: $1,730 Cost: $1,251 |
$1,550 | 31,760 | $180 | 44 | - | - | - | - | - | - | - | - | - | - |
$1,550 31,760 kWh |
$180 44 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 11: 2.2511 INSULATE BARE EQUIPMENT |
Savings: $1,270 Cost: $427 |
$824 | 16,877 | $94 | 23 | - | - | $352 | 62 | - | - | - | - | - | - |
$824 16,877 kWh |
$94 23 kW-months/year |
- - $ |
$352 62 MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 12: 2.4231 REDUCE THE PRESSURE OF COMPRESSED AIR TO THE MINIMUM REQUIRED |
Savings: $1,181 Cost: $75 |
$1,059 | 21,700 | $122 | 30 | - | - | - | - | - | - | - | - | - | - |
$1,059 21,700 kWh |
$122 30 kW-months/year |
- - $ |
- - MMBtu |
- - Tgal |
- - Tgal |
- - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| 13: 2.1233 ANALYZE FLUE GAS FOR PROPER AIR/FUEL RATIO |
Savings: $777 Cost: $2,500 |
- | - | - | - | - | - | $845 | 149 | - | - | - | - | $(-68) | - |
- - kWh |
- - kW-months/year |
- - $ |
$845 149 MMBtu |
- - Tgal |
- - Tgal |
$(-68) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL RECOMMENDED |
Savings: $124,681 Cost: $262,526 |
$92,314 | 1,891,671 | $4,150 | 1,017 | $10,950 | - | $15,451 | 2,725 | $1,244 | 150 | $1,025 | 150 | $(-453) | - | $92,314 1,891,671 kWh |
$4,150 1,017 kW-months/year |
$10,950 - $ |
$15,451 2,725 MMBtu |
$1,244 150 Tgal |
$1,025 150 Tgal |
$(-453) - $ |
|||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| TOTAL IMPLEMENTED |
Savings: $76,749 Cost: $89,596 |
$61,417 | 1,258,532 | $4,150 | 1,017 | $10,950 | - | $352 | 62 | - | - | - | - | $(-120) | - | $61,417 1,258,532 kWh |
$4,150 1,017 kW-months/year |
$10,950 - $ |
$352 62 MMBtu |
- - Tgal |
- - Tgal |
$(-120) - $ |
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|
Savings Cost |
$ | kWh | $ | kW-months/year | $ | $ | $ | MMBtu | $ | Tgal | $ | Tgal | $ | $ | |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
| Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Usage | Water Disposal | Personnel Changes | Electricity Usage | Electricity Demand | Electricity Fees | Natural Gas | Water Usage | Water Disposal | Personnel Changes | ||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||